ITAC Assessment: MA0611
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ITAC Assessment: MA0611
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Assessment Year 2007
Principal Product Roller Chains
NAICS 333613: Mechanical Power Transmission Equipment Manufacturing
SIC 3568: Mechanical Power Transmission Equipment, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 177
Plant Area 209,100
ft2
Annual Production 4,000,000
lb
Production Hrs. Annual 6,000
hrs
Location (State) Massachusetts

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $449,264 6,047,433
kWh
Electricity Demand $83,979 13,545
kW-mo/yr
Electricity Fees $3,627 -
Natural Gas $517,270 39,473
MMBtu
LPG $106,138 8,274
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $178,458 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $129,943

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings LPG Savings
01 2.2414: Use waste heat from hot flue gases to preheat $98,826 $74,772 $(-4,174.0)
(-56,398)
kWh
$(-503.0)
-
kW-mo/yr
$103,503
-
MMBtu
-
02 2.7142: Utilize higher efficiency lamps and/or ballasts $33,486 $186,840 $28,054
379,100
kWh
$5,432
-
kW-mo/yr
- -
03 2.7314: Reduce ventilation air $23,954 $17,587 $725
9,797
kWh
$121
-
kW-mo/yr
$23,108
-
MMBtu
-
04 2.1311: Replace electrically-operated equipment with fossil fuel equipment $7,443 $17,876 $14,978
202,400
kWh
$3,765
-
kW-mo/yr
$(-11,300.0)
-
MMBtu
-
05 2.2211: Use optimum temperature $6,194 $12,675 - - $4,834
-
MMBtu
$1,360
-
MMBtu
06 2.1135: Repair furnaces and oven doors so that they seal efficiently $3,833 $5,368 $3,833
51,800
kWh
- - -
07 2.2511: Insulate bare equipment $3,330 $3,300 $3,330
45,000
kWh
- - -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $888 $6,305 $888
12,000
kWh
- - -
09 2.7447: Install vinyl strip / high speed / air curtain doors $504 $3,600 $(-3.0)
(-47)
kWh
$(-14.0)
-
kW-mo/yr
$521
-
MMBtu
-
TOTAL RECOMMENDED $178,458 $328,323 $47,631
643,652
kWh
$8,801
-
kW-mo/yr
$120,666
-
MMBtu
$1,360
-
MMBtu
TOTAL IMPLEMENTED $129,943 $101,027 $3,714
50,199
kWh
$(-382.0)
-
kW-mo/yr
$126,611
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings LPG Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs