ITAC Assessment: MA0603
ITAC logo
ITAC Assessment: MA0603
Grant Funding Opportunity NOW OPEN
Up to $300k at 50% cost share for qualifying* projects.
Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received an ITAC, Onsite Energy/CHP TAP, or qualified equivalent assessment since 2018 can now apply for grants for implementation of assessment recommendations at up to 50% of qualifying* project costs with a maximum of $300,000 per grant.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
Assessment Year 2006
Principal Product Ice cream and frozen treats
NAICS 311813: Frozen Cakes, Pies, and Other Pastries Manufacturing
SIC 2024: Ice Cream and Frozen Desserts
Sales Range $50
M
to 100
M
# of Employees 1,200
Plant Area 300,000
ft2
Annual Production 15,288
Tgal
Production Hrs. Annual 7,176
hrs
Location (State) Massachusetts

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,250,286 19,435,192
kWh
Electricity Demand $280,492 36,552
kW-mo/yr
Natural Gas $271,758 26,490
MMBtu
Fuel Oil #2 $49,603 4,299
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $956,129 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $174,989

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Fuel Oil #2 Savings Other Liquid (non-haz) Savings Water Consumption Savings
01 2.3412: Use waste heat to produce steam to drive a steam turbine-generator $715,984 $3,400,000 $644,736
10,074,000
kWh
$108,192
-
kW-mo/yr
$273,336
-
MMBtu
- - $(-310,280.0)
-
Tgal
02 2.1231: Establish burner maintenance schedule for boilers $54,146 $2,000 - - $54,146
-
MMBtu
- - -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $41,920 $83,405 $36,755
574,340
kWh
$5,165
-
kW-mo/yr
- - - -
04 2.7221: Lower temperature during the winter season and vice-versa $34,778 $8,125 $338
5,275
kWh
- - $34,440
-
MMBtu
- -
05 2.2444: Use hot process fluids to preheat incoming process fluids $26,243 $30,600 - - $26,243
-
MMBtu
- - -
06 2.8122: Use utility controlled power management $24,068 - $1,024
(-400)
kWh
$23,044
-
kW-mo/yr
- - - -
07 2.2628: Utilize a less expensive cooling method $16,595 $83,500 $16,595
259,300
kWh
- - - - -
08 2.4131: Size electric motors for peak operating efficiency $16,480 $50,000 $14,110
220,460
kWh
$2,370
-
kW-mo/yr
- - - -
09 2.2437: Recover waste heat from equipment $8,490 $6,000 - - $8,490
-
MMBtu
- - -
10 2.2621: Modify refrigeration system to operate at a lower pressure $4,287 - $2,438
38,100
kWh
$1,849
-
kW-mo/yr
- - - -
11 3.6124: Burn waste oil for heat $3,685 $6,500 - - - $3,685
-
MMBtu
- -
12 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $3,508 $10,500 $538
8,400
kWh
- - - $2,970
-
gal
-
13 2.2113: Repair or replace steam traps $2,847 $1,600 - - $2,847
-
MMBtu
- - -
14 2.6242: Minimize operation of equipment maintained in standby condition $1,402 - $1,402
21,900
kWh
- - - - -
15 2.4231: Reduce the pressure of compressed air to the minimum required $874 $4,000 $749
11,700
kWh
$125
-
kW-mo/yr
- - - -
16 2.4221: Install compressor air intakes in coolest locations $650 $4,000 $556
8,700
kWh
$94
-
kW-mo/yr
- - - -
17 2.6242: Minimize operation of equipment maintained in standby condition $172 - $172
2,700
kWh
- - - - -
TOTAL RECOMMENDED $956,129 $3,690,230 $719,413
11,224,475
kWh
$140,839
-
kW-mo/yr
$365,062
-
MMBtu
$38,125
-
MMBtu
$2,970
-
gal
$(-310,280.0)
-
Tgal
TOTAL IMPLEMENTED $174,989 $241,530 $73,115
1,142,475
kWh
$9,603
-
kW-mo/yr
$54,146
-
MMBtu
$38,125
-
MMBtu
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Fuel Oil #2 Savings Other Liquid (non-haz) Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs