| Assessment Year | 1997 |
|---|---|
| Principal Product | Film Laminate |
| NAICS |
n/a
|
| SIC | 3081: Unsupported Plastics Film and Sheet |
| Sales Range | $50 M to 100M |
| # of Employees | 250 |
| Plant Area |
91,950
ft2
|
| Annual Production | 382,000
thousand feet
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $435,358 | 12,459,848 |
kWh
|
$0.035 |
| Electricity Demand | $327,335 | 21,927 |
kW-mo/yr
|
$14.93 |
| Electricity Fees | $5,563 | - |
|
- |
| Natural Gas | $111,081 | 40,141 |
MMBtu
|
$2.77 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $122,799 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $17,865 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (non-haz) Savings | Other Liquid (haz) Savings | Personnel Changes Savings | Administrative Changes Savings | Primary Raw Material Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4133: Use most efficient type of electric motors | $16,718 | $25,480 |
$9,901
283,705
kWh
|
$6,817
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 02 | 2.2437: Recover waste heat from equipment | $4,952 | $950 | - | - |
$4,952
-
MMBtu
|
- | - | - | - | - | |
| 03 | 2.4221: Install compressor air intakes in coolest locations | $1,421 | $800 |
$952
27,257
kWh
|
$469
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,147 | $1,827 |
$467
13,482
kWh
|
$680
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 05 | 2.7491: Insulate glazing, walls, ceilings, and roofs | $1,097 | $2,773 |
$490
13,775
kWh
|
- |
$607
-
MMBtu
|
- | - | - | - | - | |
| 06 | 2.7135: Install occupancy sensors | $727 | $175 |
$305
8,792
kWh
|
$422
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 07 | 3.5212: Regrind, reuse, or sell scrap plastic parts | $48,604 | $9,500 | - | - | - | - | - | - | - | $48,604 | |
| 08 | 3.7191: Use water based spray abrasives instead of bar abrasives | $1,183 | $3,700 |
$(-600.0)
(-16,706)
kWh
|
- | - |
$(-196.0)
-
gal
|
$2,259
-
gal
|
$(-280.0) | - | - | |
| 09 | 4.631: Install an uninteruptable power supply | $45,000 | $80,000 | - | - | - | - | - | - | $45,000 | - | |
| 10 | 4.452: Eliminate shift | $1,950 | - | - | - | - | - | - | - | $1,950 | - | |
| TOTAL RECOMMENDED | $122,799 | $125,205 |
$11,515
330,305
kWh
|
$8,388
-
kW-mo/yr
|
$5,559
-
MMBtu
|
$(-196.0)
-
gal
|
$2,259
-
gal
|
$(-280.0) | $46,950 | $48,604 | ||
| TOTAL IMPLEMENTED | $17,865 | $27,307 |
$10,368
297,187
kWh
|
$7,497
-
kW-mo/yr
|
- | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (non-haz) Savings | Other Liquid (haz) Savings | Personnel Changes Savings | Administrative Changes Savings | Primary Raw Material Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs