ITAC Assessment: MA0582
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ITAC Assessment: MA0582
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Assessment Year 2005
Principal Product plastic auto parts
NAICS 339991: Gasket, Packing, and Sealing Device Manufacturing
SIC 3069: Fabricated Rubber Products, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 560
Plant Area 300,000
ft2
Annual Production 17,000,000
pieces
Production Hrs. Annual 8,520
hrs
Location (State) New Hampshire

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,421,618 16,990,642
kWh
Electricity Demand $240,082 34,277
kW-mo/yr
Electricity Fees $11,915 -
LPG $148,389 12,824
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $203,937 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $91,824

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings LPG Savings
01 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $98,511 $312,103 $81,197
988,277
kWh
$17,314
-
kW-mo/yr
-
02 2.7142: Utilize higher efficiency lamps and/or ballasts $37,163 $86,315 $31,623
384,900
kWh
$5,540
-
kW-mo/yr
-
03 2.7243: Improve air circulation with destratification fans / other methods $15,630 $6,540 $(-955.0)
(-11,600)
kWh
$(-135.0)
-
kW-mo/yr
$16,720
-
MMBtu
04 2.4231: Reduce the pressure of compressed air to the minimum required $14,153 - $12,545
152,700
kWh
$1,608
-
kW-mo/yr
-
05 2.1311: Replace electrically-operated equipment with fossil fuel equipment $13,602 $77,760 $19,482
237,125
kWh
$7,865
-
kW-mo/yr
$(-13,745.0)
-
MMBtu
06 2.4221: Install compressor air intakes in coolest locations $7,599 $2,010 $6,793
82,680
kWh
$806
-
kW-mo/yr
-
07 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $6,815 $7,660 $6,000
73,044
kWh
$815
-
kW-mo/yr
-
08 2.2614: Use cooling tower or economizer to replace chiller cooling $6,340 $25,150 $6,340
77,330
kWh
- -
09 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,540 $800 $2,540
30,900
kWh
- -
10 2.2443: Re-use or recycle hot or cold process exhaust air $1,584 $1,300 - - $1,584
-
MMBtu
TOTAL RECOMMENDED $203,937 $519,638 $165,565
2,015,356
kWh
$33,813
-
kW-mo/yr
$4,559
-
MMBtu
TOTAL IMPLEMENTED $91,824 $129,775 $64,886
789,954
kWh
$8,634
-
kW-mo/yr
$18,304
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings LPG Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs