ITAC Assessment: MA0570
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ITAC Assessment: MA0570
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Assessment Year 2005
Principal Product Coated paper, film and fabric foil
NAICS 325211: Plastics Material and Resin Manufacturing
SIC 2821: Plastics Materials, Synthetic Resins, and Nonvulcanizable Elastomers
Sales Range $10
M
to 50
M
# of Employees 250
Plant Area 250,000
ft2
Annual Production 125,000,000
lb
Production Hrs. Annual 8,520
hrs
Location (State) Massachusetts

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $753,630 28,061,142
kWh
Electricity Demand $673,930 43,400
kW-mo/yr
Electricity Fees $38,244 -
Natural Gas $370,100 31,300
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $123,863 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $64,414

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.1311: Replace electrically-operated equipment with fossil fuel equipment $34,944 $79,014 $(-1,666.0)
(-25,800)
kWh
- $36,610
-
MMBtu
02 2.2511: Insulate bare equipment $27,226 $1,624 $27,226
613,200
kWh
- -
03 2.2437: Recover waste heat from equipment $20,028 $21,736 $(-1,399.0)
(-31,800)
kWh
- $21,427
-
MMBtu
04 2.2614: Use cooling tower or economizer to replace chiller cooling $13,182 $20,800 $13,182
296,900
kWh
- -
05 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $11,127 $30,357 $11,127
250,600
kWh
- -
06 2.1311: Replace electrically-operated equipment with fossil fuel equipment $9,432 $32,499 $29,224
658,200
kWh
$19,158
-
kW-mo/yr
$(-38,950.0)
-
MMBtu
07 2.4231: Reduce the pressure of compressed air to the minimum required $2,365 - $1,590
35,800
kWh
$775
-
kW-mo/yr
-
08 2.4221: Install compressor air intakes in coolest locations $2,708 $7,000 $2,708
61,000
kWh
- -
09 2.2625: Chill water to the highest temperature possible $1,891 $200 $1,891
42,600
kWh
- -
10 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $960 $600 $960
21,600
kWh
- -
TOTAL RECOMMENDED $123,863 $193,830 $84,843
1,922,300
kWh
$19,933
-
kW-mo/yr
$19,087
-
MMBtu
TOTAL IMPLEMENTED $64,414 $61,317 $42,212
950,400
kWh
$775
-
kW-mo/yr
$21,427
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs