ITAC Assessment: MA0558
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ITAC Assessment: MA0558
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Assessment Year 2004
Principal Product Metal plating
NAICS 332813: Electroplating, Plating, Polishing, Anodizing, and Coloring
SIC 3471: Electroplating, Plating, Polishing, Anodizing, and Coloring
Sales Range $10
M
to 50
M
# of Employees 128
Plant Area 150,000
ft2
Annual Production 0
pieces
Production Hrs. Annual 4,800
hrs
Location (State) Connecticut

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $403,589 7,028,261
kWh
Electricity Demand $179,137 1,805
kW-mo/yr
Electricity Fees $1,783 -
Natural Gas $596,618 54,000
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $94,945 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $62,401

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.1233: Analyze flue gas for proper air/fuel ratio $28,200 $4,500 - $28,200
-
MMBtu
02 2.2163: Use minimum steam operating pressure $19,575 $1,000 - $19,575
-
MMBtu
03 2.2426: Use waste heat from flue gases to heat space conditioning air $12,830 $5,000 - $12,830
-
MMBtu
04 2.2136: Install / repair insulation on steam lines $12,494 $4,680 - $12,494
-
MMBtu
05 2.4226: Use / purchase optimum sized compressor $11,990 - $11,990
108,800
kWh
-
06 2.7224: Reduce space conditioning during non-working hours $5,912 - $982
17,100
kWh
$4,930
-
MMBtu
07 2.2136: Install / repair insulation on steam lines $2,965 $2,690 - $2,965
-
MMBtu
08 2.1213: Direct warmest air to combustion intake $979 $240 - $979
-
MMBtu
TOTAL RECOMMENDED $94,945 $18,110 $12,972
125,900
kWh
$81,973
-
MMBtu
TOTAL IMPLEMENTED $62,401 $16,870 $982
17,100
kWh
$61,419
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs