| Assessment Year | 2004 |
|---|---|
| Principal Product | Flexible poyurethane foam |
| NAICS | 326150: Urethane and Other Foam Product (except Polystyrene) Manufacturing |
| SIC | 3086: Plastics Foam Products |
| Sales Range | $10 M to 50M |
| # of Employees | 49 |
| Plant Area |
129,500
ft2
|
| Annual Production | 60,000
thousand feet
|
| Production Hrs. Annual | 2,860
hrs
|
| Location (State) | Massachusetts |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $84,542 | 1,152,224 |
kWh
|
$0.073 |
| Electricity Demand | $32,017 | 5,048 |
kW-mo/yr
|
$6.34 |
| Electricity Fees | $807 | - |
|
- |
| Natural Gas | $73,340 | 7,289 |
MMBtu
|
$10.06 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $114,888 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Natural Gas Savings | Fuel Oil #2 Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.7447: Install vinyl strip / high speed / air curtain doors | $86,929 | $32,965 | - |
$50,983
-
MMBtu
|
$35,946
-
MMBtu
|
- | |
| 02 | 2.2437: Recover waste heat from equipment | $15,960 | $23,000 |
$(-2,231.0)
(-26,100)
kWh
|
$18,191
-
MMBtu
|
- | - | |
| 03 | 2.3212: Optimize plant power factor | $10,668 | $2,066 |
$668
8,100
kWh
|
- | - | $10,000 | |
| 04 | 2.2625: Chill water to the highest temperature possible | $599 | - |
$599
7,000
kWh
|
- | - | - | |
| 05 | 2.4231: Reduce the pressure of compressed air to the minimum required | $547 | - |
$547
6,400
kWh
|
- | - | - | |
| 06 | 2.2511: Insulate bare equipment | $185 | $120 |
$185
2,300
kWh
|
- | - | - | |
| TOTAL RECOMMENDED | $114,888 | $58,151 |
$(-232.0)
(-2,300)
kWh
|
$69,174
-
MMBtu
|
$35,946
-
MMBtu
|
$10,000 | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Natural Gas Savings | Fuel Oil #2 Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs