ITAC Assessment: MA0547
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ITAC Assessment: MA0547
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Assessment Year 2004
Principal Product Natural fiber fabric
NAICS 313220: Narrow Fabric Mills and Schiffli Machine Embroidery
SIC 2241: Narrow Fabric and Other Smallware Mills: Cotton, Wool, Silk, and Manmade Fiber
Sales Range $10
M
to 50
M
# of Employees 195
Plant Area 542,304
ft2
Annual Production 5,500
thousand feet
Production Hrs. Annual 6,000
hrs
Location (State) Connecticut

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $450,221 8,060,028
kWh
Electricity Demand $213,188 23,874
kW-mo/yr
Electricity Fees $(-6,785.0) -
LPG $98,707 8,475
MMBtu
Fuel Oil #2 $261,229 36,265
MMBtu
Fuel Oil #6 $100,211 17,270
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $387,459 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings LPG Savings Fuel Oil #2 Savings Fuel Oil #6 Savings By-product Production Savings
01 4.521: Clear and rent existing space $200,000 $398,000 - - - - - $200,000
02 2.3322: Use existing dam to generate electricity $50,195 $210,000 $42,332
774,300
kWh
$17,863
-
kW-mo/yr
- - - $(-10,000.0)
03 2.2136: Install / repair insulation on steam lines $43,010 $24,670 - - - $31,659
-
MMBtu
$11,351
-
MMBtu
-
04 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $34,463 $78,000 $2,561
47,600
kWh
- - $31,902
-
MMBtu
- -
05 2.2444: Use hot process fluids to preheat incoming process fluids $14,711 $44,000 - - - - $14,711
-
MMBtu
-
06 2.7261: Install timers and/or thermostats $14,705 $4,020 - - - - $14,705
-
MMBtu
-
07 2.2163: Use minimum steam operating pressure $13,419 - - - - - $13,419
-
MMBtu
-
08 2.4231: Reduce the pressure of compressed air to the minimum required $7,117 $6,600 $7,117
125,400
kWh
- - - - -
09 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $3,321 $10,950 $3,321
54,800
kWh
- - - - -
10 2.1311: Replace electrically-operated equipment with fossil fuel equipment $2,829 $7,475 $1,109
18,300
kWh
$2,729
-
kW-mo/yr
$(-1,009.0)
-
MMBtu
- - -
11 2.7131: Add area lighting switches $1,964 $2,400 $1,964
36,500
kWh
- - - - -
12 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,376 $825 $1,376
22,700
kWh
- - - - -
13 2.2437: Recover waste heat from equipment $349 $1,400 - - - $349
-
MMBtu
- -
TOTAL RECOMMENDED $387,459 $788,340 $59,780
1,079,600
kWh
$20,592
-
kW-mo/yr
$(-1,009.0)
-
MMBtu
$63,910
-
MMBtu
$54,186
-
MMBtu
$190,000
TOTAL IMPLEMENTED - - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings LPG Savings Fuel Oil #2 Savings Fuel Oil #6 Savings By-product Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs