ITAC Assessment: MA0486
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ITAC Assessment: MA0486
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Assessment Year 2001
Principal Product Fabricated metal products
NAICS
n/a
SIC 3599: Industrial and Commercial Machinery and Equipment, Not Elsewhere Classified
Sales Range $5
M
to 10
M
# of Employees 106
Plant Area 52,000
ft2
Annual Production 535,000
pieces
Production Hrs. Annual 5,300
hrs
Location (State) Massachusetts

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $64,735 914,120
kWh
Electricity Demand $31,924 3,646
kW-mo/yr
Natural Gas $26,214 2,766
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $42,400 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $17,200

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Primary Product Savings
01 4.452: Eliminate shift $19,200 - $14,200
168,200
kWh
$5,000
-
MMBtu
-
02 2.7224: Reduce space conditioning during non-working hours $10,500 $800 $1,600
19,600
kWh
$8,900
-
MMBtu
-
03 2.2492: Use "heat wheel" or other heat exchanger to cross-exchange building exhaust air with make-up air $4,300 $25,000 - $4,300
-
MMBtu
-
04 4.131: Modify process to reduce material use/cost $3,300 - - - $3,300
05 2.2437: Recover waste heat from equipment $1,700 $5,000 - $1,700
-
MMBtu
-
06 2.2614: Use cooling tower or economizer to replace chiller cooling $1,400 $8,000 $1,400
16,200
kWh
- -
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $900 $350 $900
10,400
kWh
- -
08 2.4231: Reduce the pressure of compressed air to the minimum required $800 $1,100 $800
9,100
kWh
- -
09 2.4221: Install compressor air intakes in coolest locations $300 $2,000 $300
3,500
kWh
- -
TOTAL RECOMMENDED $42,400 $42,250 $19,200
227,000
kWh
$19,900
-
MMBtu
$3,300
TOTAL IMPLEMENTED $17,200 $7,250 $3,300
39,100
kWh
$10,600
-
MMBtu
$3,300
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs