ITAC Assessment: MA0381
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ITAC Assessment: MA0381
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Assessment Year 1997
Principal Product Plastic Fastners
NAICS
n/a
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 153
Plant Area 78,872
ft2
Annual Production 2,750,000
lb
Production Hrs. Annual 8,400
hrs
Location (State) Massachusetts

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $563,232 8,708,382
kWh
Electricity Demand $149,552 21,686
kW-mo/yr
Electricity Fees $443 -
Natural Gas $16,711 2,840
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $143,524 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $104,052

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Personnel Changes Savings By-product Production Savings Increase in Production Savings
01 4.444: Install system to collect scrap $62,985 $16,000 - - - - $62,985 - -
02 4.642: Install sensors to detect and avoid jams $21,374 $1,500 - - - - - - $21,374
03 4.624: Hire additional personnel to reduce changeout time $2,000 - - - - - - - $2,000
04 2.1311: Replace electrically-operated equipment with fossil fuel equipment $28,307 $65,000 $41,029
634,232
kWh
$1,042
-
kW-mo/yr
$(-13,764.0)
-
MMBtu
- - - -
05 2.7231: Use radiant heater for spot heating $6,350 $9,100 - - $6,350
-
MMBtu
- - - -
06 2.4221: Install compressor air intakes in coolest locations $2,560 $4,280 $2,560
39,566
kWh
- - - - - -
07 2.7224: Reduce space conditioning during non-working hours $3,143 $900 - - $3,143
-
MMBtu
- - - -
08 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $4,757 $9,700 $4,757
62,427
kWh
- - - - - -
09 3.5212: Regrind, reuse, or sell scrap plastic parts $10,200 - - - - - - $10,200 -
10 3.5315: Lease / purchase baler; sell cardboard to recycler $1,848 - - - - $1,848
-
lb
- - -
TOTAL RECOMMENDED $143,524 $106,480 $48,346
736,225
kWh
$1,042
-
kW-mo/yr
$(-4,271.0)
-
MMBtu
$1,848
-
lb
$62,985 $10,200 $23,374
TOTAL IMPLEMENTED $104,052 $85,280 $43,589
673,798
kWh
$1,042
-
kW-mo/yr
$(-13,764.0)
-
MMBtu
- $62,985 $10,200 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Personnel Changes Savings By-product Production Savings Increase in Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs