ITAC Assessment: MA0375
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ITAC Assessment: MA0375
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Assessment Year 1996
Principal Product Metal Platings, Fabricated Metal Furniture Parts, Baby Furni
NAICS
n/a
SIC 3471: Electroplating, Plating, Polishing, Anodizing, and Coloring
Sales Range $1
M
to 5
M
# of Employees 48
Plant Area 140,000
ft2
Annual Production 0
units
Production Hrs. Annual 2,375
hrs
Location (State) Massachusetts

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $113,685 1,875,440
kWh
Electricity Demand $64,498 6,720
kW-mo/yr
Electricity Fees $879 -
Natural Gas $75,907 23,393
MMBtu
Fuel Oil #2 $8,845 1,749
MMBtu
Fuel Oil #6 $101,506 29,532
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $70,502 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $3,021

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Fuel Oil #6 Savings Other Liquid (haz) Savings Solid Waste (haz) Savings Primary Raw Material Savings Ancillary Material Cost Savings
01 2.7442: Keep doors and windows shut when not on use $7,468 $4,677 $(-212.0)
(-3,517)
kWh
- $3,546
-
MMBtu
$4,134
-
MMBtu
- - - -
02 2.4224: Upgrade controls on compressors $2,121 $1,100 $2,121
31,360
kWh
- - - - - - -
03 2.4314: Use synthetic lubricant $329 - $363
5,275
kWh
- - - $(-34.0)
-
gal
- - -
04 2.4221: Install compressor air intakes in coolest locations $456 $157 $456
6,741
kWh
- - - - - - -
05 2.2437: Recover waste heat from equipment $444 $290 - - $141
-
MMBtu
$303
-
MMBtu
- - - -
06 2.2136: Install / repair insulation on steam lines $683 $1,590 - - $240
-
MMBtu
$443
-
MMBtu
- - - -
07 2.2122: Install / repair insulation on condensate lines $310 $1,888 - - $310
-
MMBtu
- - - - -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $8,823 $47,265 $5,076
77,667
kWh
$3,747
-
kW-mo/yr
- - - - - -
09 3.4145: Use magnetic technology to treat water $9,036 $6,000 - - - - - - - $9,036
10 3.7391: Implement a maintenance program to keep racks and tanks free of rust, cracks, or corrosion $1,125 $400 - - - - - - $1,125 -
11 3.6112: Use filter and drying oven to reduce sludge volume $10,877 $31,500 - - $(-604.0)
-
MMBtu
$(-703.0)
-
MMBtu
- $12,184
-
lb
- -
12 3.5242: Recover metals from spent solutions and recycle $28,830 $97,000 - - - - - - $28,830 -
TOTAL RECOMMENDED $70,502 $191,867 $7,804
117,526
kWh
$3,747
-
kW-mo/yr
$3,633
-
MMBtu
$4,177
-
MMBtu
$(-34.0)
-
gal
$12,184
-
lb
$29,955 $9,036
TOTAL IMPLEMENTED $3,021 $1,547 $2,577
38,101
kWh
- $141
-
MMBtu
$303
-
MMBtu
- - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Fuel Oil #6 Savings Other Liquid (haz) Savings Solid Waste (haz) Savings Primary Raw Material Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs