ITAC Assessment: MA0255
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ITAC Assessment: MA0255
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Assessment Year 1992
Principal Product PLASTIC PACKAGING
NAICS
n/a
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 140
Plant Area
n/a
Annual Production 3,500,000
lb
Production Hrs. Annual 6,120
hrs
Location (State) Massachusetts

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $486,020 6,241,501
kWh
Fuel Oil #2 $7,383 1,427
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $46,999 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $28,892

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Fuel Oil #2 Savings
01 2.3212: Optimize plant power factor $15,804 $17,400 $15,804
-
kWh
-
02 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $9,470 $25 $9,470
121,630
kWh
-
03 2.1311: Replace electrically-operated equipment with fossil fuel equipment $5,783 $3 $8,010
102,872
kWh
$(-2,227.0)
-
MMBtu
04 2.7142: Utilize higher efficiency lamps and/or ballasts $4,883 $10,121 $4,883
62,720
kWh
-
05 2.6212: Turn off equipment during breaks, reduce operating time $3,628 $400 $3,628
46,600
kWh
-
06 2.2511: Insulate bare equipment $2,122 $720 $2,122
27,257
kWh
-
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,985 $900 $1,985
25,498
kWh
-
08 2.4221: Install compressor air intakes in coolest locations $1,734 $360 $1,734
22,274
kWh
-
09 2.4111: Utilize energy-efficient belts and other improved mechanisms $1,209 - $1,209
15,533
kWh
-
10 2.2122: Install / repair insulation on condensate lines $200 $300 - $200
-
MMBtu
11 2.2514: Cover open tanks $181 $285 - $181
-
MMBtu
TOTAL RECOMMENDED $46,999 $30,514 $48,845
424,384
kWh
$(-1,846.0)
-
MMBtu
TOTAL IMPLEMENTED $28,892 $12,109 $30,919
397,127
kWh
$(-2,027.0)
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Fuel Oil #2 Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs