ITAC Assessment: LM0109
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ITAC Assessment: LM0109
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Assessment Year 2005
Principal Product Lead acid batteries
NAICS 335911: Storage Battery Manufacturing
SIC 3691: Storage Batteries
Sales Range $50
M
to 100
M
# of Employees 300
Plant Area 160,000
ft2
Annual Production 2,400,000
pieces
Production Hrs. Annual 6,600
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,319,705 21,746,532
kWh
Electricity Demand $632,049 38,720
kW-mo/yr
Electricity Fees $122,441 -
Natural Gas $34,233 3,812
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $564,233 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $103,009

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Administrative Changes Savings
01 2.3137: Use power during off-peak periods $65,901 $200,000 $38,961
-
kWh
$26,940
-
kW-mo/yr
- -
02 2.4133: Use most efficient type of electric motors $408 $586 $285
4,136
kWh
$123
-
kW-mo/yr
- -
03 2.7121: Utilize daylight whenever possible in lieu of artificial light $13,210 $90,000 $12,153
176,166
kWh
$1,057
-
kW-mo/yr
- -
04 4.446: Automate finishing process $240,621 $225,000 $621
9,000
kWh
- $240,000 -
05 4.514: Re-arrange equipment layout to reduce handling costs $220,603 $170,000 $3,003
15,300
kWh
- $160,000 $57,600
06 2.4131: Size electric motors for peak operating efficiency $14,573 $120,000 $10,190
147,708
kWh
$4,383
-
kW-mo/yr
- -
07 2.3132: Recharge batteries on during off-peak demand periods $8,917 $7,000 $3,370
-
kWh
$5,547
-
kW-mo/yr
- -
TOTAL RECOMMENDED $564,233 $812,586 $68,583
352,310
kWh
$38,050
-
kW-mo/yr
$400,000 $57,600
TOTAL IMPLEMENTED $103,009 $417,586 $64,959
328,010
kWh
$38,050
-
kW-mo/yr
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs