| Assessment Year | 2005 |
|---|---|
| Principal Product | thread rolling |
| NAICS | 332721: Precision Turned Product Manufacturing |
| SIC | 3451: Screw Machine Products |
| Sales Range | $1 M to 5M |
| # of Employees | 39 |
| Plant Area |
29,000
ft2
|
| Annual Production | 261,000
pieces
|
| Production Hrs. Annual | 2,250
hrs
|
| Location (State) | California |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $18,265 | 351,360 |
kWh
|
$0.052 |
| Electricity Demand | $28,693 | 2,321 |
kW-mo/yr
|
$12.36 |
| Electricity Fees | $6,750 | - |
|
- |
| Natural Gas | $3,143 | 305 |
MMBtu
|
$10.30 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $79,335 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $429 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Personnel Changes Savings | Administrative Changes Savings | Primary Product Savings | Increase in Production Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4226: Use / purchase optimum sized compressor | $1,633 | - |
$770
27,281
kWh
|
$863
-
kW-mo/yr
|
- | - | - | - | |
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $429 | $280 |
$202
3,436
kWh
|
$227
-
kW-mo/yr
|
- | - | - | - | |
| 03 | 3.6192: Use a less expensive method of waste removal | $2,100 | - | - | - | - | $2,100 | - | - | |
| 04 | 4.625: Develop standard operating procedures | $2,898 | $2,000 |
$(-477.0)
(-8,127)
kWh
|
- | - | - | - | $3,375 | |
| 05 | 4.122: Develop standard procedures to improve internal yields | $45,000 | $32,440 | - | - | - | - | $45,000 | - | |
| 06 | 4.624: Hire additional personnel to reduce changeout time | $24,485 | $2,000 |
$(-4,127.0)
(-70,272)
kWh
|
$(-6,388.0)
-
kW-mo/yr
|
$(-70,000.0) | - | - | $105,000 | |
| 07 | 2.7145: Install skylights | $2,790 | $7,500 |
$2,179
37,089
kWh
|
$611
-
kW-mo/yr
|
- | - | - | - | |
| TOTAL RECOMMENDED | $79,335 | $44,220 |
$(-1,453.0)
(-10,593)
kWh
|
$(-4,687.0)
-
kW-mo/yr
|
$(-70,000.0) | $2,100 | $45,000 | $108,375 | ||
| TOTAL IMPLEMENTED | $429 | $280 |
$202
3,436
kWh
|
$227
-
kW-mo/yr
|
- | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Personnel Changes Savings | Administrative Changes Savings | Primary Product Savings | Increase in Production Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs