ITAC Assessment: LM0087
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ITAC Assessment: LM0087
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Assessment Year 2004
Principal Product stainless plumbing
NAICS 332999: All Other Miscellaneous Fabricated Metal Product Manufacturing
SIC 3499: Fabricated Metal Products, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 500
Plant Area 136,700
ft2
Annual Production 500,000
lb
Production Hrs. Annual 4,000
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $195,557 2,237,735
kWh
Electricity Demand $85,976 7,668
kW-mo/yr
Electricity Fees $3,850 -
Natural Gas $9,472 1,190
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $63,698 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $37,600

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Primary Product Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $6,069 $17,418 $4,370
50,160
kWh
$1,699
-
kW-mo/yr
- -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $10,466 $760 $7,538
86,520
kWh
$2,928
-
kW-mo/yr
- -
03 2.4231: Reduce the pressure of compressed air to the minimum required $1,413 - $1,017
11,670
kWh
$396
-
kW-mo/yr
- -
04 2.3132: Recharge batteries on during off-peak demand periods $1,685 $450 $709
-
kWh
$976
-
kW-mo/yr
- -
05 2.4133: Use most efficient type of electric motors $244 $377 $139
1,597
kWh
$105
-
kW-mo/yr
- -
06 2.4226: Use / purchase optimum sized compressor $1,321 $1,000 $951
10,912
kWh
$370
-
kW-mo/yr
- -
07 4.426: Modify workload $23,000 $9,700 - - $23,000 -
08 4.122: Develop standard procedures to improve internal yields $19,500 $3,680 - - - $19,500
TOTAL RECOMMENDED $63,698 $33,385 $14,724
160,859
kWh
$6,474
-
kW-mo/yr
$23,000 $19,500
TOTAL IMPLEMENTED $37,600 $23,235 $12,998
149,189
kWh
$5,102
-
kW-mo/yr
- $19,500
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs