| Assessment Year | 2003 |
|---|---|
| Principal Product | Steel and Concrete Pipe |
| NAICS | 327332: Concrete Pipe Manufacturing |
| SIC | 3272: Concrete Products, Except Block and Brick |
| Sales Range | $10 M to 50M |
| # of Employees | 180 |
| Plant Area |
348,480
ft2
|
| Annual Production | 140,000
ton
|
| Production Hrs. Annual | 4,000
hrs
|
| Location (State) | California |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $314,466 | 3,788,112 |
kWh
|
$0.083 |
| Electricity Demand | $126,392 | 17,028 |
kW-mo/yr
|
$7.42 |
| Electricity Fees | $66,212 | - |
|
- |
| Natural Gas | $160,204 | 45,451 |
MMBtu
|
$3.52 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $768,030 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $409,626 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings | Increase in Production Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $2,107 | $430 |
$2,282
29,692
kWh
|
$511
-
kW-mo/yr
|
- | $(-686.0) | - | - | |
| 02 | 2.4226: Use / purchase optimum sized compressor | $78,994 | $149,000 |
$66,122
745,680
kWh
|
$12,872
-
kW-mo/yr
|
- | - | - | - | |
| 03 | 2.4133: Use most efficient type of electric motors | $1,049 | $1,281 |
$812
10,559
kWh
|
$237
-
kW-mo/yr
|
- | - | - | - | |
| 04 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $320 | $288 |
$246
3,212
kWh
|
$74
-
kW-mo/yr
|
- | - | - | - | |
| 05 | 2.7124: Make a practice of turning off lights when not needed | $4,642 | - |
$3,592
46,742
kWh
|
$1,050
-
kW-mo/yr
|
- | - | - | - | |
| 06 | 2.1233: Analyze flue gas for proper air/fuel ratio | $12,290 | $1,000 | - | - |
$13,290
-
MMBtu
|
$(-1,000.0) | - | - | |
| 07 | 2.7229: Air condition only space necessary | $530 | - | - | - |
$530
-
MMBtu
|
- | - | - | |
| 08 | 3.1182: Make a new by-product | $20,000 | $300 | - | - | - | - | $20,000 | - | |
| 09 | 4.454: Modify startup/shutdown times | $11,678 | $25,000 |
$17,438
-
kWh
|
- | - | $(-5,760.0) | - | - | |
| 10 | 4.431: Train operators for maximum operating efficiency | $42,240 | $25,000 | - | - | - | $42,240 | - | - | |
| 11 | 4.431: Train operators for maximum operating efficiency | $360,180 | $35,000 | - | - | - | $360,180 | - | - | |
| 12 | 4.611: Begin a practice of predictive / preventative maintenance | $200,000 | $7,500 | - | - | - | - | - | $200,000 | |
| 13 | 4.421: Modify current incentive program | $34,000 | $5,000 | - | - | - | - | - | $34,000 | |
| TOTAL RECOMMENDED | $768,030 | $249,799 |
$90,492
835,885
kWh
|
$14,744
-
kW-mo/yr
|
$13,820
-
MMBtu
|
$394,974 | $20,000 | $234,000 | ||
| TOTAL IMPLEMENTED | $409,626 | $42,711 |
$3,094
40,251
kWh
|
$748
-
kW-mo/yr
|
$13,290
-
MMBtu
|
$358,494 | - | $34,000 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings | Increase in Production Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs