| Assessment Year | 2003 |
|---|---|
| Principal Product | Brass/Bronze Castings |
| NAICS | 331529: Other Nonferrous Metal Foundries (except Die-Casting) |
| SIC | 3366: Copper Foundries |
| Sales Range | $10 M to 50M |
| # of Employees | 200 |
| Plant Area |
80,820
ft2
|
| Annual Production | 2,500
ton
|
| Production Hrs. Annual | 2,080
hrs
|
| Location (State) | California |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $479,082 | 5,210,800 |
kWh
|
$0.092 |
| Electricity Fees | $166,404 | - |
|
- |
| Natural Gas | $31,967 | 5,303 |
MMBtu
|
$6.03 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $806,615 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $11,300 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Natural Gas Savings | Administrative Changes Savings | Increase in Production Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $3,587 | $690 |
$3,587
29,874
kWh
|
- | - | - | |
| 02 | 2.7121: Utilize daylight whenever possible in lieu of artificial light | $7,713 | - |
$7,713
55,198
kWh
|
- | - | - | |
| 03 | 2.1311: Replace electrically-operated equipment with fossil fuel equipment | $1,371 | $1,200 |
$1,555
12,650
kWh
|
$(-184.0)
-
MMBtu
|
- | - | |
| 04 | 4.321: Optimize production lot sizes and inventories | $300,000 | $5,000 | - | - | - | $300,000 | |
| 05 | 4.652: Replace existing equipment with more suitable substitutes | $450,000 | $20,000 | n/a | - | - | - | $450,000 |
| 06 | 2.4133: Use most efficient type of electric motors | $1,754 | $1,968 |
$1,754
14,262
kWh
|
- | - | - | |
| 07 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $3,330 | $6,675 |
$3,330
27,228
kWh
|
- | - | - | |
| 08 | 4.431: Train operators for maximum operating efficiency | $35,000 | $28,714 | n/a | - | - | $35,000 | - |
| 09 | 2.2511: Insulate bare equipment | $3,504 | $1,726 | - |
$3,504
-
MMBtu
|
- | - | |
| 10 | 2.7442: Keep doors and windows shut when not on use | $356 | - | - |
$356
-
MMBtu
|
- | - | |
| TOTAL RECOMMENDED | $806,615 | $65,973 |
$17,939
139,212
kWh
|
$3,676
-
MMBtu
|
$35,000 | $750,000 | ||
| TOTAL IMPLEMENTED | $11,300 | $690 |
$11,300
85,072
kWh
|
- | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Natural Gas Savings | Administrative Changes Savings | Increase in Production Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs