ITAC Assessment: LM0036
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ITAC Assessment: LM0036
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Assessment Year 2002
Principal Product manufacturing and filling plastic bottles
NAICS
n/a
SIC 2033: Canned Fruits, Vegetables, Preserves, Jams, and Jellies
Sales Range $100
M
to 500
M
# of Employees 274
Plant Area 392,000
ft2
Annual Production 50,000,000
units
Production Hrs. Annual 8,400
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $4,488,447 53,980,895
kWh
Electricity Demand $1,071,759 98,544
kW-mo/yr
Electricity Fees $(-1,676,357.0) -
Natural Gas $234,664 34,491
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $1,298,479 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $897,246

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings Increase in Production Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $203,445 $95,480 $179,698
2,109,631
kWh
$23,747
-
kW-mo/yr
- - - -
02 2.4133: Use most efficient type of electric motors $2,227 $1,335 $1,993
23,400
kWh
$234
-
kW-mo/yr
- - - -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $15,015 $550 $13,662
160,355
kWh
$2,135
-
kW-mo/yr
- $(-782.0) - -
04 2.4224: Upgrade controls on compressors $19,570 $300 $17,685
182,056
kWh
$1,885
-
kW-mo/yr
- - - -
05 2.4322: Use or replace with energy efficient substitutes $21,342 $4,800 $15,852
185,835
kWh
$5,490
-
kW-mo/yr
- - - -
06 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $9,928 $23,600 $8,569
100,600
kWh
$1,359
-
kW-mo/yr
- - - -
07 2.1311: Replace electrically-operated equipment with fossil fuel equipment $24,505 $21,928 $26,489
310,980
kWh
$3,975
-
kW-mo/yr
$(-5,959.0)
-
MMBtu
- - -
08 4.642: Install sensors to detect and avoid jams $101,250 $15,800 - - - - $101,250 -
09 4.111: Add equipment/ operators to reduce production bottleneck $145,152 $2,000 - - - - $145,152 -
10 4.652: Replace existing equipment with more suitable substitutes $202,078 $453,275 $15,299
179,610
kWh
$2,394
-
kW-mo/yr
- $5,555 - $178,830
11 4.652: Replace existing equipment with more suitable substitutes $199,710 $14,000 - - - - $199,710 -
12 4.625: Develop standard operating procedures $354,257 $45,500 - - - - - $354,257
TOTAL RECOMMENDED $1,298,479 $678,568 $279,247
3,252,467
kWh
$41,219
-
kW-mo/yr
$(-5,959.0)
-
MMBtu
$4,773 $446,112 $533,087
TOTAL IMPLEMENTED $897,246 $177,465 $211,205
2,479,221
kWh
$31,606
-
kW-mo/yr
- $(-782.0) $300,960 $354,257
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings Increase in Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs