Assessment Year | 2002 |
---|---|
Principal Product | seamless rolled rings |
NAICS |
n/a
|
SIC | 3462: Iron and Steel Forgings |
Sales Range | $50 M to 100M |
# of Employees | 430 |
Plant Area |
113,000
ft2
|
Annual Production | 9,773,963
lb
|
Production Hrs. Annual | 4,318
hrs
|
Location (State) | California |
Facility Energy Cost and Usage
Source | Yearly Cost | Usage | Unit Cost | |
---|---|---|---|---|
Electricity Usage | $949,910 | 11,975,867 |
kWh
|
$0.079 |
Electricity Demand | $329,061 | 33,132 |
kW-mo/yr
|
$9.93 |
Electricity Fees | $121,478 | - |
|
- |
Natural Gas | $1,466,230 | 140,522 |
MMBtu
|
$10.43 |
TOTAL YEARLY COSTS | - | |||
RECOMMENDED SAVINGS* | $1,435,120 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
IMPLEMENTED SAVINGS* | $115,143 |
Recommendations
# | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Personnel Changes Savings |
---|---|---|---|---|---|---|---|---|---|
01 | 2.2511: Insulate bare equipment | $35,921 | $34,056 | - | - | - |
$35,921
-
MMBtu
|
- | |
02 | 2.2414: Use waste heat from hot flue gases to preheat | $341,748 | $600,000 | - | - | - |
$341,748
-
MMBtu
|
- | |
03 | 2.4221: Install compressor air intakes in coolest locations | $789 | $556 |
$657
6,118
kWh
|
$132
-
kW-mo/yr
|
- | - | - | |
04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,806 | $350 |
$2,233
20,816
kWh
|
$355
-
kW-mo/yr
|
- | - | $(-782.0) | |
05 | 2.4133: Use most efficient type of electric motors | $14,427 | $14,304 |
$12,602
117,380
kWh
|
$1,825
-
kW-mo/yr
|
- | - | - | |
06 | 2.7111: Reduce illumination to minimum necessary levels | $16,635 | $17,700 |
$11,374
105,948
kWh
|
$5,261
-
kW-mo/yr
|
- | - | - | |
07 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $115,143 | $300 | - |
$73,818
-
kW-mo/yr
|
$41,325 | - | - | |
08 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $86,071 | $175,000 |
$54,764
510,149
kWh
|
$31,307
-
kW-mo/yr
|
- | - | - | |
09 | 4.513: Re-arrange equipment layout to reduce labor costs | $600,000 | $3,100 | - | - | - | - | $600,000 | |
10 | 4.652: Replace existing equipment with more suitable substitutes | $220,500 | $700,000 | - | - | - | - | $220,500 | |
11 | 4.652: Replace existing equipment with more suitable substitutes | $2,080 | $224 | - | - | - | - | $2,080 | |
TOTAL RECOMMENDED | $1,435,120 | $1,545,590 |
$81,630
760,411
kWh
|
$112,698
-
kW-mo/yr
|
$41,325 |
$377,669
-
MMBtu
|
$821,798 | ||
TOTAL IMPLEMENTED | $115,143 | $300 | - |
$73,818
-
kW-mo/yr
|
$41,325 | - | - | ||
Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Personnel Changes Savings |
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs