ITAC Assessment: LL0263
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ITAC Assessment: LL0263
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Assessment Year 2006
Principal Product Roofing products
NAICS 324122: Asphalt Shingle and Coating Materials Manufacturing
SIC 2952: Asphalt Felts and Coatings
Sales Range $50
M
to 100
M
# of Employees 89
Plant Area 213,000
ft2
Annual Production 240,000
ton
Production Hrs. Annual 6,000
hrs
Location (State) Louisiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $654,177 12,095,444
kWh
Natural Gas $2,191,725 195,734
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $781,312 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $607,127

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Water Disposal Savings
01 2.1223: Install smaller boiler (increase high fire duty cycle) $436,374 $470,000 - $436,374
-
MMBtu
-
02 2.1132: Repair faulty louvers and dampers $108,338 $193,440 - $108,338
-
MMBtu
-
03 2.2511: Insulate bare equipment $88,211 $4,182 - $88,211
-
MMBtu
-
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $73,876 $28,200 $73,876
1,365,543
kWh
- -
05 2.2121: Increase amount of condensate returned $63,098 $129,785 - $58,699
-
MMBtu
$4,399
-
Tgal
06 2.7134: Use photocell controls $6,235 $990 $6,235
115,248
kWh
- -
07 2.7224: Reduce space conditioning during non-working hours $2,431 $745 $2,431
44,928
kWh
- -
08 2.7135: Install occupancy sensors $2,145 $660 $2,145
39,645
kWh
- -
09 2.7111: Reduce illumination to minimum necessary levels $338 $390 $338
6,256
kWh
- -
10 2.7261: Install timers and/or thermostats $266 $360 $266
4,916
kWh
- -
TOTAL RECOMMENDED $781,312 $828,752 $85,291
1,576,536
kWh
$691,622
-
MMBtu
$4,399
-
Tgal
TOTAL IMPLEMENTED $607,127 $504,117 $82,542
1,525,719
kWh
$524,585
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Water Disposal Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs