ITAC Assessment: LL0232
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ITAC Assessment: LL0232
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Assessment Year 2005
Principal Product Rice Milling
NAICS 311212: Rice Milling
SIC 2044: Rice Milling
Sales Range $100
M
to 500
M
# of Employees 400
Plant Area 375,000
ft2
Annual Production 90,000,000
thousand feet
Production Hrs. Annual 8,736
hrs
Location (State) Arkansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,109,668 57,613,300
kWh
Electricity Demand $1,000,000 121,906
kW-mo/yr
Electricity Fees $97,765 -
Natural Gas $557,163 421,009
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $323,462 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $150,491

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings LPG Savings Personnel Changes Savings
01 2.4239: Eliminate or reduce compressed air usage $91,143 - $88,791
4,610,100
kWh
- $3,552 - $(-1,200.0)
-
MMBtu
-
02 2.2511: Insulate bare equipment $70,461 - - - - $70,461
-
MMBtu
- -
03 2.2442: Preheat combustion air with waste heat $44,802 $20,000 - - - $44,802
-
MMBtu
- -
04 2.7111: Reduce illumination to minimum necessary levels $43,777 $6,100 $24,586
1,276,524
kWh
$17,507
-
kW-mo/yr
$1,684 - - -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $35,683 $27,760 $34,311
1,781,471
kWh
- $1,372 - - -
06 2.4221: Install compressor air intakes in coolest locations $10,014 - $9,629
499,924
kWh
- $385 - - -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $9,717 $2,000 $5,290
274,671
kWh
$4,053
-
kW-mo/yr
$374 - - -
08 2.7229: Air condition only space necessary $5,876 $60 - - - $5,876
-
MMBtu
- -
09 2.7134: Use photocell controls $2,101 $700 $2,020
104,878
kWh
- $81 - - -
10 2.7224: Reduce space conditioning during non-working hours $756 - $727
37,724
kWh
- $29 - - -
11 2.7135: Install occupancy sensors $597 - $574
29,806
kWh
- $23 - - -
12 2.7142: Utilize higher efficiency lamps and/or ballasts $1,185 $1,120 $205
10,652
kWh
- $8 - - $972
13 4.611: Begin a practice of predictive / preventative maintenance $7,350 $3,010 - - - - - $7,350
TOTAL RECOMMENDED $323,462 $60,750 $166,133
8,625,750
kWh
$21,560
-
kW-mo/yr
$7,508 $121,139
-
MMBtu
$(-1,200.0)
-
MMBtu
$8,322
TOTAL IMPLEMENTED $150,491 $60,750 $66,412
3,448,196
kWh
$21,560
-
kW-mo/yr
$3,519 $50,678
-
MMBtu
- $8,322
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings LPG Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs