ITAC Assessment: LL0190
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ITAC Assessment: LL0190
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Assessment Year 2004
Principal Product Plate Glass
NAICS 327211: Flat Glass Manufacturing
SIC 3211: Flat Glass
Sales Range $10
M
to 50
M
# of Employees 120
Plant Area 185,000
ft2
Annual Production 130,000
pieces
Production Hrs. Annual 6,240
hrs
Location (State) Louisiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $267,279 5,702,465
kWh
Electricity Demand $178,713 22,236
kW-mo/yr
Electricity Fees $31,763 -
Natural Gas $5,966 587
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $94,738 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $65,214

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.6231: Utilize controls to operate equipment only when needed $52,925 $8,000 $49,416
1,054,310
kWh
- $3,509 - -
02 2.4239: Eliminate or reduce compressed air usage $27,961 $1,024 $26,107
557,003
kWh
- $1,854 - -
03 2.7111: Reduce illumination to minimum necessary levels $4,878 $2,070 $3,471
74,056
kWh
$1,084
-
kW-mo/yr
$323 - -
04 2.7132: Install timers on light switches in little used areas $2,630 $264 $2,456
52,398
kWh
- $174 - -
05 2.4231: Reduce the pressure of compressed air to the minimum required $1,563 $30 $1,065
22,731
kWh
$394
-
kW-mo/yr
$104 - -
06 2.7134: Use photocell controls $846 $90 $790
16,845
kWh
- $56 - -
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $635 $240 $593
12,647
kWh
- $42 - -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $411 $350 $156
3,329
kWh
- $11 $122 $122
09 2.7135: Install occupancy sensors $389 $120 $363
7,752
kWh
- $26 - -
10 4.611: Begin a practice of predictive / preventative maintenance $2,500 $60 - - - - $2,500
TOTAL RECOMMENDED $94,738 $12,248 $84,417
1,801,071
kWh
$1,478
-
kW-mo/yr
$6,099 $122 $2,622
TOTAL IMPLEMENTED $65,214 $11,194 $57,245
1,221,337
kWh
$1,084
-
kW-mo/yr
$4,141 $122 $2,622
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs