ITAC Assessment: LL0189
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ITAC Assessment: LL0189
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Assessment Year 2004
Principal Product Oil and Gas field equipment
NAICS 333132: Oil and Gas Field Machinery and Equipment Manufacturing
SIC 3441: Fabricated Structural Metal
Sales Range $10
M
to 50
M
# of Employees 200
Plant Area 190,000
ft2
Annual Production 36
pieces
Production Hrs. Annual 5,720
hrs
Location (State) Louisiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $362,945 6,209,488
kWh
Electricity Demand $112,271 22,324
kW-mo/yr
Electricity Fees $23,470 -
Natural Gas $25,959 4,150
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $74,451 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $42,847

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.3212: Optimize plant power factor $16,554 $30,485 - $15,781
-
kW-mo/yr
$773 - - -
02 2.7111: Reduce illumination to minimum necessary levels $14,949 $8,940 $12,079
206,660
kWh
$2,172
-
kW-mo/yr
$698 - - -
03 2.7134: Use photocell controls $11,938 $330 $11,380
194,700
kWh
- $558 - - -
04 2.7231: Use radiant heater for spot heating $10,711 $15,908 - - - $10,711
-
MMBtu
- -
05 2.7261: Install timers and/or thermostats $8,568 $1,430 - - - $8,568
-
MMBtu
- -
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $8,506 $42,903 $8,109
138,737
kWh
- $397 - - -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $387 $305 $195
3,329
kWh
- $10 - $182 -
08 4.611: Begin a practice of predictive / preventative maintenance $2,500 $60 - - - - - $2,500
09 2.8112: Combine utility meters $338 $60 $338
-
kWh
- - - - -
TOTAL RECOMMENDED $74,451 $100,421 $32,101
543,426
kWh
$17,953
-
kW-mo/yr
$2,436 $19,279
-
MMBtu
$182 $2,500
TOTAL IMPLEMENTED $42,847 $82,448 $20,526
345,397
kWh
$17,953
-
kW-mo/yr
$1,868 - - $2,500
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs