ITAC Assessment: LL0182
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ITAC Assessment: LL0182
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Assessment Year 2004
Principal Product Valves
NAICS 332911: Industrial Valve Manufacturing
SIC 3491: Industrial Valves
Sales Range $50
M
to 100
M
# of Employees 288
Plant Area 250,000
ft2
Annual Production 25,000
pieces
Production Hrs. Annual 4,862
hrs
Location (State) Louisiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $830,444 19,480,000
kWh
Electricity Demand $316,917 43,118
kW-mo/yr
Electricity Fees $43,600 -
Natural Gas $50,968 7,553
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $418,250 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $191,795

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Ancillary Material Cost Savings
01 2.1224: Replace boiler $172,411 $79,000 $231,905
5,439,960
kWh
$54,772
-
kW-mo/yr
$6,196 $(-120,462.0)
-
MMBtu
-
02 2.3412: Use waste heat to produce steam to drive a steam turbine-generator $54,044 $325,479 $77,800
1,825,000
kWh
$44,100
-
kW-mo/yr
$(-17,338.0) $(-50,518.0)
-
MMBtu
-
03 2.7142: Utilize higher efficiency lamps and/or ballasts $49,248 $33,150 $32,980
773,641
kWh
$14,465
-
kW-mo/yr
$1,803 - -
04 2.8114: Change rate schedules or other changes in utility service $35,377 $500 - $34,082
-
kW-mo/yr
$1,295 - -
05 2.6231: Utilize controls to operate equipment only when needed $35,354 $60,000 - $34,060
-
kW-mo/yr
$1,294 - -
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $30,593 $12,360 $29,473
691,373
kWh
- $1,120 - -
07 2.2511: Insulate bare equipment $18,697 $3,264 $18,013
422,641
kWh
- $684 - -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $8,036 $74,480 $4,251
99,729
kWh
$3,491
-
kW-mo/yr
$294 - -
09 2.3137: Use power during off-peak periods $7,577 $8,004 $5,345
125,380
kWh
$1,955
-
kW-mo/yr
$277 - -
10 2.7142: Utilize higher efficiency lamps and/or ballasts $3,481 $1,542 $2,332
54,698
kWh
$1,022
-
kW-mo/yr
$127 - -
11 2.7142: Utilize higher efficiency lamps and/or ballasts $2,164 $1,680 $681
15,978
kWh
- $26 - $1,457
12 2.4133: Use most efficient type of electric motors $1,268 $9,300 $436
10,239
kWh
$786
-
kW-mo/yr
$46 - -
TOTAL RECOMMENDED $418,250 $608,759 $403,216
9,458,639
kWh
$188,733
-
kW-mo/yr
$(-4,176.0) $(-170,980.0)
-
MMBtu
$1,457
TOTAL IMPLEMENTED $191,795 $204,280 $93,511
2,193,679
kWh
$89,861
-
kW-mo/yr
$6,966 - $1,457
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs