ITAC Assessment: LL0179
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ITAC Assessment: LL0179
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Assessment Year 2003
Principal Product Valves
NAICS 332911: Industrial Valve Manufacturing
SIC 3492: Fluid Power Valves and Hose Fittings
Sales Range $10
M
to 50
M
# of Employees 70
Plant Area 75,000
ft2
Annual Production 4,251
pieces
Production Hrs. Annual 4,000
hrs
Location (State) Louisiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $156,503 2,538,080
kWh
Electricity Demand $21,793 6,804
kW-mo/yr
Electricity Fees $7,132 -
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $14,319 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $5,871

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Ancillary Material Cost Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,033 $2,120 $3,878
62,889
kWh
- $155 -
02 2.4226: Use / purchase optimum sized compressor $3,974 $5,700 $3,197
51,847
kWh
$624
-
kW-mo/yr
$153 -
03 2.2511: Insulate bare equipment $1,743 $777 $1,404
22,776
kWh
$272
-
kW-mo/yr
$67 -
04 2.7111: Reduce illumination to minimum necessary levels $1,680 $235 $1,337
20,064
kWh
$278
-
kW-mo/yr
$65 -
05 2.7135: Install occupancy sensors $1,051 $270 $793
12,865
kWh
$218
-
kW-mo/yr
$40 -
06 2.4231: Reduce the pressure of compressed air to the minimum required $427 $15 $344
5,571
kWh
$67
-
kW-mo/yr
$16 -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $372 $245 $144
2,330
kWh
$10
-
kW-mo/yr
$6 $212
08 2.4221: Install compressor air intakes in coolest locations $313 $230 $252
4,088
kWh
$49
-
kW-mo/yr
$12 -
09 4.611: Begin a practice of predictive / preventative maintenance $726 $629 - - - $726
TOTAL RECOMMENDED $14,319 $10,221 $11,349
182,430
kWh
$1,518
-
kW-mo/yr
$514 $938
TOTAL IMPLEMENTED $5,871 $3,239 $4,618
74,878
kWh
$126
-
kW-mo/yr
$189 $938
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs