ITAC Assessment: LE0458
ITAC logo
ITAC Assessment: LE0458
Grant Funding Opportunity NOW OPEN
Up to $300k at 50% cost share for qualifying* projects.
Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received an ITAC, Onsite Energy/CHP TAP, or qualified equivalent assessment since 2018 can now apply for grants for implementation of assessment recommendations at up to 50% of qualifying* project costs with a maximum of $300,000 per grant.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
Assessment Year 2018
Principal Product PTFE & Waxes
NAICS 325998: All Other Miscellaneous Chemical Product and Preparation Manufacturing
SIC 2899: Chemicals and Chemical Preparations, Not Elsewhere Classified
Sales Range $100
M
to 500
M
# of Employees 53
Plant Area 114,200
ft2
Annual Production 500,000
units
Production Hrs. Annual 5,610
hrs
Location (State) New Jersey

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $510,915 4,564,575
kWh
Electricity Demand $114,448 16,834
kW-mo/yr
Electricity Fees $48,982 -
Natural Gas $82,985 8,467
MMBtu
TOTAL YEARLY COSTS $757,330
RECOMMENDED SAVINGS* $32,791 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $15,590

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.4231: Reduce the pressure of compressed air to the minimum required $10,236 $500 $9,148
81,678
kWh
$1,088
-
kW-mo/yr
-
02 2.7261: Install timers and/or thermostats $1,449 $150 $332
2,966
kWh
$1,117
-
kW-mo/yr
-
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $10,024 $1,500 $8,956
79,968
kWh
$1,068
-
kW-mo/yr
-
04 2.1233: Analyze flue gas for proper air/fuel ratio $1,764 $1,200 - - $1,764
-
MMBtu
05 2.4111: Utilize energy-efficient belts and other improved mechanisms $744 $600 $594
5,307
kWh
$150
-
kW-mo/yr
-
06 2.7142: Utilize higher efficiency lamps and/or ballasts $2,163 $3,019 $1,959
17,491
kWh
$204
-
kW-mo/yr
-
07 2.7142: Utilize higher efficiency lamps and/or ballasts $3,058 $6,563 $3,058
27,300
kWh
- -
08 2.2414: Use waste heat from hot flue gases to preheat $3,352 $22,000 - - $3,352
-
MMBtu
TOTAL RECOMMENDED $32,791 $35,532 $24,048
214,710
kWh
$3,627
-
kW-mo/yr
$5,116
-
MMBtu
TOTAL IMPLEMENTED $15,590 $9,863 $12,609
112,575
kWh
$1,218
-
kW-mo/yr
$1,764
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs