ITAC Assessment: LE0440
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ITAC Assessment: LE0440
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Assessment Year 2017
Principal Product Plastic Bottles
NAICS 326160: Plastics Bottle Manufacturing
SIC 3085: Plastics Bottles
Sales Range $50
M
to 100
M
# of Employees 20
Plant Area 122,000
ft2
Annual Production 862,000,000
pieces
Production Hrs. Annual 8,400
hrs
Location (State) New Jersey

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $4,155,040 44,754,441
kWh
Electricity Demand $386,725 73,673
kW-mo/yr
Electricity Fees $21,659 -
Natural Gas $38,491 7,741
MMBtu
TOTAL YEARLY COSTS $4,601,915
RECOMMENDED SAVINGS* $526,311 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $301,318

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.4226: Use / purchase optimum sized compressor $14,163 $17 $13,334
143,375
kWh
$830
-
kW-mo/yr
-
02 2.6212: Turn off equipment during breaks, reduce operating time $97,167 $5,000 $88,893
955,835
kWh
$8,274
-
kW-mo/yr
-
03 2.4221: Install compressor air intakes in coolest locations $21,749 $3,000 $19,827
213,197
kWh
$1,922
-
kW-mo/yr
-
04 2.2437: Recover waste heat from equipment $41,418 $13,000 $38,998
419,328
kWh
$2,420
-
kW-mo/yr
-
05 2.4226: Use / purchase optimum sized compressor $55,847 $28,000 $52,587
565,451
kWh
$3,260
-
kW-mo/yr
-
06 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $128,735 $65,000 $121,217
1,303,412
kWh
$7,518
-
kW-mo/yr
-
07 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $40,410 $26,250 $37,502
403,243
kWh
$2,909
-
kW-mo/yr
-
08 2.2614: Use cooling tower or economizer to replace chiller cooling $86,307 $68,000 $79,939
859,554
kWh
$6,368
-
kW-mo/yr
-
09 2.7142: Utilize higher efficiency lamps and/or ballasts $22,392 $38,954 $20,781
223,449
kWh
$1,612
-
kW-mo/yr
-
10 2.7232: Replace existing hvac unit with high efficiency model $14,063 $56,424 $12,745
137,046
kWh
$1,318
-
kW-mo/yr
-
11 2.7233: Use properly designed and sized hvac equipment $4,060 $20,000 - - $4,060
-
MMBtu
TOTAL RECOMMENDED $526,311 $323,645 $485,821
5,223,890
kWh
$36,429
-
kW-mo/yr
$4,060
-
MMBtu
TOTAL IMPLEMENTED $301,318 $204,395 $274,515
2,951,784
kWh
$22,742
-
kW-mo/yr
$4,060
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs