ITAC Assessment: LE0418
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ITAC Assessment: LE0418
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Assessment Year 2016
Principal Product Engine Parts
NAICS 336310: Motor Vehicle Gasoline Engine and Engine Parts Manufacturing
SIC 3714: Motor Vehicle Parts and Accessories
Sales Range greater than $500
M
# of Employees 200
Plant Area 132,000
ft2
Annual Production 7,700,000
pieces
Production Hrs. Annual 6,000
hrs
Location (State) Pennsylvania

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $3,942,586 51,726,895
kWh
Electricity Demand $413,617 116,512
kW-mo/yr
Electricity Fees $154,844 -
Natural Gas $535,036 105,897
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $1,545,976 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $1,476,986

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Ancillary Material Cost Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,199 - $1,128
14,845
kWh
$71
-
kW-mo/yr
- -
02 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $60,481 $15,000 $56,835
747,832
kWh
$3,646
-
kW-mo/yr
- -
03 2.4226: Use / purchase optimum sized compressor $317,839 $125,000 $298,676
3,929,949
kWh
$19,163
-
kW-mo/yr
- -
04 2.4221: Install compressor air intakes in coolest locations $7,759 $6,000 $7,291
95,929
kWh
$469
-
kW-mo/yr
- -
05 2.2443: Re-use or recycle hot or cold process exhaust air $1,116,268 $1,540,000 $1,081,571
14,231,193
kWh
$34,698
-
kW-mo/yr
- -
06 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $7,905 $12,000 $7,429
97,756
kWh
$476
-
kW-mo/yr
- -
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,745 $13,000 $4,458
58,654
kWh
$288
-
kW-mo/yr
- -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $3,764 $11,250 $2,988
39,312
kWh
$383
-
kW-mo/yr
- $393
09 2.7232: Replace existing hvac unit with high efficiency model $26,015 $127,400 $24,266
319,283
kWh
$2,517
-
kW-mo/yr
$(-767.6)
-
MMBtu
-
TOTAL RECOMMENDED $1,545,976 $1,849,650 $1,484,641
19,534,753
kWh
$61,710
-
kW-mo/yr
$(-767.6)
-
MMBtu
$393
TOTAL IMPLEMENTED $1,476,986 $1,810,400 $1,420,361
18,688,955
kWh
$57,393
-
kW-mo/yr
$(-767.6)
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs