| Assessment Year | 2016 |
|---|---|
| Principal Product | Welding and Fabrication |
| NAICS | 332999: All Other Miscellaneous Fabricated Metal Product Manufacturing |
| SIC | 3444: Sheet Metal Work |
| Sales Range | $10 M to 50M |
| # of Employees | 275 |
| Plant Area |
500,000
ft2
|
| Annual Production | 75,000
pieces
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | Pennsylvania |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $372,365 | 4,956,087 |
kWh
|
$0.075 |
| Electricity Demand | $37,467 | 17,615 |
kW-mo/yr
|
$2.13 |
| Electricity Fees | $15,918 | - |
|
- |
| Natural Gas | $107,972 | 11,480 |
MMBtu
|
$9.41 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $188,263 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $160,035 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings |
|---|---|---|---|---|---|---|
| 01 | 2.4231: Reduce the pressure of compressed air to the minimum required | $958 | $25 |
$826
11,012
kWh
|
$132
-
kW-mo/yr
|
|
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $4,614 | $1,000 |
$4,408
58,770
kWh
|
$207
-
kW-mo/yr
|
|
| 03 | 2.4221: Install compressor air intakes in coolest locations | $383 | $350 |
$344
4,591
kWh
|
$38
-
kW-mo/yr
|
|
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $105,231 | $98,175 |
$100,036
1,333,812
kWh
|
$5,195
-
kW-mo/yr
|
|
| 05 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $15,400 | $15,000 |
$15,400
204,896
kWh
|
- | |
| 06 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $31,836 | $35,700 |
$28,701
382,678
kWh
|
$3,135
-
kW-mo/yr
|
|
| 07 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $6,163 | $8,300 |
$5,556
74,076
kWh
|
$607
-
kW-mo/yr
|
|
| 08 | 2.7131: Add area lighting switches | $4,550 | $12,000 |
$4,550
60,678
kWh
|
- | |
| 09 | 2.4226: Use / purchase optimum sized compressor | $17,395 | $67,000 |
$16,639
221,852
kWh
|
$756
-
kW-mo/yr
|
|
| 10 | 2.7232: Replace existing hvac unit with high efficiency model | $1,733 | $7,800 |
$1,712
22,822
kWh
|
$21
-
kW-mo/yr
|
|
| TOTAL RECOMMENDED | $188,263 | $245,350 |
$178,171
2,375,187
kWh
|
$10,092
-
kW-mo/yr
|
||
| TOTAL IMPLEMENTED | $160,035 | $201,900 |
$150,609
2,008,124
kWh
|
$9,425
-
kW-mo/yr
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs