ITAC Assessment: LE0411
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ITAC Assessment: LE0411
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Assessment Year 2016
Principal Product Sugar & Syrup
NAICS 311221: Wet Corn Milling
SIC 2062: Cane Sugar Refining
Sales Range $50
M
to 100
M
# of Employees 73
Plant Area 65,000
ft2
Annual Production 125,000
ton
Production Hrs. Annual 6,240
hrs
Location (State) Pennsylvania

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $148,399 2,743,008
kWh
Electricity Demand $5,232 1,248
kW-mo/yr
Electricity Fees $35,200 -
Natural Gas $332,783 67,274
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $214,899 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $108,016

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings Ancillary Material Cost Savings
01 2.7261: Install timers and/or thermostats $22 - $22
414
kWh
- - - -
02 2.1233: Analyze flue gas for proper air/fuel ratio $16,142 $25 - - $16,142
-
MMBtu
- -
03 2.6218: Turn off equipment when not in use $3,533 $150 $3,533
65,432
kWh
- - - -
04 2.7261: Install timers and/or thermostats $3,292 $625 $50
924
kWh
- $3,242
-
MMBtu
- -
05 2.2511: Insulate bare equipment $21,409 $9,106 - - $21,409
-
MMBtu
- -
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,675 $1,000 $1,411
26,137
kWh
$264
-
kW-mo/yr
- - -
07 2.2136: Install / repair insulation on steam lines $1,450 $1,450 - - $1,450
-
MMBtu
- -
08 2.2622: Replace existing chiller with high efficiency model $58,696 $100,000 $(-1,603.8)
(-29,700)
kWh
- - $60,300 -
09 2.4323: Use optimum size and capacity equipment $2,849 $6,000 $2,849
52,757
kWh
- - - -
10 2.2422: Use waste heat from hot flue gases to generate steam $102,584 $458,390 - - $152,584
-
MMBtu
$(-50,000.0) -
11 2.7142: Utilize higher efficiency lamps and/or ballasts $3,246 $16,912 $2,136
39,562
kWh
$453
-
kW-mo/yr
- - $657
TOTAL RECOMMENDED $214,899 $593,658 $8,398
155,526
kWh
$716
-
kW-mo/yr
$194,827
-
MMBtu
$10,300 $657
TOTAL IMPLEMENTED $108,016 $127,818 $5,550
102,769
kWh
$716
-
kW-mo/yr
$40,793
-
MMBtu
$60,300 $657
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs