ITAC Assessment: LE0406
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ITAC Assessment: LE0406
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Assessment Year 2015
Principal Product Wire Products
NAICS 331222: Steel Wire Drawing
SIC 3315: Steel Wiredrawing and Steel Nails and Spikes
Sales Range $50
M
to 100
M
# of Employees 61
Plant Area 138,000
ft2
Annual Production 25,000,000
lb
Production Hrs. Annual 6,000
hrs
Location (State) Pennsylvania

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $215,547 3,716,325
kWh
Electricity Demand $40,965 11,540
kW-mo/yr
Electricity Fees $90,363 -
Natural Gas $178,556 19,074
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $41,507 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $36,332

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Administrative Changes Savings Ancillary Material Cost Savings
01 2.4231: Reduce the pressure of compressed air to the minimum required $1,200 - $1,069
18,431
kWh
$131
-
kW-mo/yr
- -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $896 $250 $896
15,456
kWh
- - -
03 2.4221: Install compressor air intakes in coolest locations $1,001 $300 $875
15,086
kWh
$126
-
kW-mo/yr
- -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,582 $1,000 $2,301
39,676
kWh
$280
-
kW-mo/yr
- -
05 2.3212: Optimize plant power factor $4,279 $2,920 - - $4,279 -
06 2.7135: Install occupancy sensors $6,858 $8,310 $6,013
103,680
kWh
$735
-
kW-mo/yr
- $110
07 2.4226: Use / purchase optimum sized compressor $24,691 $65,000 $22,706
391,485
kWh
$1,984
-
kW-mo/yr
- -
TOTAL RECOMMENDED $41,507 $77,780 $33,861
583,814
kWh
$3,257
-
kW-mo/yr
$4,279 $110
TOTAL IMPLEMENTED $36,332 $74,610 $32,965
568,358
kWh
$3,257
-
kW-mo/yr
- $110
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Administrative Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs