| Assessment Year | 2015 |
|---|---|
| Principal Product | Metal Powders |
| NAICS | 331420: Copper Rolling, Drawing, Extruding, and Alloying |
| SIC | 3351: Rolling, Drawing, and Extruding Of Copper |
| Sales Range | $50 M to 100M |
| # of Employees | 24 |
| Plant Area |
87,786
ft2
|
| Annual Production | 20,000,000
lb
|
| Production Hrs. Annual | 8,736
hrs
|
| Location (State) | New Jersey |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $934,999 | 11,277,448 |
kWh
|
$0.083 |
| Electricity Demand | $109,079 | 25,381 |
kW-mo/yr
|
$4.30 |
| Electricity Fees | $309,726 | - |
|
- |
| Natural Gas | $122,366 | 15,234 |
MMBtu
|
$8.03 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $237,877 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $102,530 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.4231: Reduce the pressure of compressed air to the minimum required | $16,723 | $28 |
$15,614
188,120
kWh
|
$1,109
-
kW-mo/yr
|
- | - | |
| 02 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $7,648 | $512 |
$7,215
86,933
kWh
|
$433
-
kW-mo/yr
|
- | - | |
| 03 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $5,673 | $1,000 |
$5,183
62,443
kWh
|
$490
-
kW-mo/yr
|
- | - | |
| 04 | 2.2443: Re-use or recycle hot or cold process exhaust air | $8,953 | $1,920 | - | - |
$8,953
-
MMBtu
|
- | |
| 05 | 2.2443: Re-use or recycle hot or cold process exhaust air | $30,027 | $5,000 |
$(-6,978.2)
(-84,075)
kWh
|
$(-494.5)
-
kW-mo/yr
|
- | $37,500 | |
| 06 | 2.2622: Replace existing chiller with high efficiency model | $27,922 | $10,500 |
$26,103
314,496
kWh
|
$1,819
-
kW-mo/yr
|
- | - | |
| 07 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $5,457 | $3,025 | - |
$5,457
-
kW-mo/yr
|
- | - | |
| 08 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $26,074 | $35,000 |
$24,341
293,268
kWh
|
$1,733
-
kW-mo/yr
|
- | - | |
| 09 | 2.1311: Replace electrically-operated equipment with fossil fuel equipment | $9,334 | $16,500 |
$13,706
165,132
kWh
|
$1,281
-
kW-mo/yr
|
$(-5,653.1)
-
MMBtu
|
- | |
| 10 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $21,729 | $48,067 |
$20,284
244,390
kWh
|
$1,445
-
kW-mo/yr
|
- | - | |
| 11 | 2.4226: Use / purchase optimum sized compressor | $42,371 | $95,000 |
$39,554
476,559
kWh
|
$2,817
-
kW-mo/yr
|
- | - | |
| 12 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,188 | $5,469 |
$1,871
22,543
kWh
|
$26
-
kW-mo/yr
|
- | $291 | |
| 13 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $17,886 | $69,160 |
$16,699
201,190
kWh
|
$1,187
-
kW-mo/yr
|
- | - | |
| 14 | 2.7231: Use radiant heater for spot heating | $5,902 | $24,000 | - | - |
$5,902
-
MMBtu
|
- | |
| 15 | 2.7232: Replace existing hvac unit with high efficiency model | $1,678 | $6,940 |
$1,650
19,877
kWh
|
$28
-
kW-mo/yr
|
- | - | |
| 16 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $8,312 | $35,000 |
$7,589
91,436
kWh
|
$722
-
kW-mo/yr
|
- | - | |
| TOTAL RECOMMENDED | $237,877 | $357,121 |
$172,832
2,082,312
kWh
|
$18,052
-
kW-mo/yr
|
$9,202
-
MMBtu
|
$37,791 | ||
| TOTAL IMPLEMENTED | $102,530 | $209,701 |
$89,811
1,082,064
kWh
|
$12,178
-
kW-mo/yr
|
$249
-
MMBtu
|
$291 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs