ITAC Assessment: LE0389
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ITAC Assessment: LE0389
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Assessment Year 2015
Principal Product Commercial Heat Treat Services
NAICS 332811: Metal Heat Treating
SIC 3398: Metal Heat Treating
Sales Range $5
M
to 10
M
# of Employees 43
Plant Area 80,000
ft2
Annual Production 1,000
units
Production Hrs. Annual 7,488
hrs
Location (State) Pennsylvania

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $126,758 1,753,850
kWh
Electricity Demand $12,674 3,570
kW-mo/yr
Electricity Fees $5,508 -
Natural Gas $323,634 61,637
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $56,484 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $52,000

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (non-haz) Savings Ancillary Material Cost Savings
01 2.4226: Use / purchase optimum sized compressor $1,935 $450 $1,725
23,958
kWh
$210
-
kW-mo/yr
- - -
02 2.1233: Analyze flue gas for proper air/fuel ratio $8,547 $4,500 - - $8,547
-
MMBtu
- -
03 3.4114: Replace city water with recycled water via cooling tower $21,418 $21,650 - - - $21,418
-
gal
-
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $642 $1,000 $601
8,348
kWh
$41
-
kW-mo/yr
- - -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $19,458 $81,373 $16,211
225,153
kWh
$1,097
-
kW-mo/yr
- - $2,150
06 2.2414: Use waste heat from hot flue gases to preheat $4,484 $20,000 - - $4,484
-
MMBtu
- -
TOTAL RECOMMENDED $56,484 $128,973 $18,537
257,459
kWh
$1,348
-
kW-mo/yr
$13,031
-
MMBtu
$21,418
-
gal
$2,150
TOTAL IMPLEMENTED $52,000 $108,973 $18,537
257,459
kWh
$1,348
-
kW-mo/yr
$8,547
-
MMBtu
$21,418
-
gal
$2,150
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (non-haz) Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs