ITAC Assessment: LE0386
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ITAC Assessment: LE0386
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Assessment Year 2014
Principal Product Beverages
NAICS 311930: Flavoring Syrup and Concentrate Manufacturing
SIC 2087: Flavoring Extracts and Flavoring Syrups, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 105
Plant Area 270,000
ft2
Annual Production 60,000,000
units
Production Hrs. Annual 7,488
hrs
Location (State) Pennsylvania

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $586,944 9,798,786
kWh
Electricity Demand $45,151 21,220
kW-mo/yr
Electricity Fees $24,445 -
Natural Gas $890,763 107,590
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $249,716 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $138,105

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.4231: Reduce the pressure of compressed air to the minimum required $8,661 $32 $8,258
137,639
kWh
$403
-
kW-mo/yr
-
02 2.2135: Repair and eliminate steam leaks $61,300 $2,592 - - $61,300
-
MMBtu
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $10,910 $1,000 $10,214
170,239
kWh
$696
-
kW-mo/yr
-
04 2.1233: Analyze flue gas for proper air/fuel ratio $43,975 $10,000 - - $43,975
-
MMBtu
05 2.1135: Repair furnaces and oven doors so that they seal efficiently $451 $232 $451
7,530
kWh
- -
06 2.2442: Preheat combustion air with waste heat $12,502 $16,700 - - $12,502
-
MMBtu
07 2.1224: Replace boiler $102,338 $161,800 - - $102,338
-
MMBtu
08 2.4226: Use / purchase optimum sized compressor $6,813 $20,000 $6,517
108,617
kWh
$296
-
kW-mo/yr
-
09 2.7232: Replace existing hvac unit with high efficiency model $757 $2,250 $723
12,056
kWh
$34
-
kW-mo/yr
-
10 2.1311: Replace electrically-operated equipment with fossil fuel equipment $2,010 $6,000 $3,330
55,499
kWh
$162
-
kW-mo/yr
$(-1,482.1)
-
MMBtu
TOTAL RECOMMENDED $249,716 $220,606 $29,493
491,580
kWh
$1,590
-
kW-mo/yr
$218,633
-
MMBtu
TOTAL IMPLEMENTED $138,105 $32,574 $19,195
319,934
kWh
$1,133
-
kW-mo/yr
$117,777
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs