| Assessment Year | 2014 |
|---|---|
| Principal Product | Flavors & Fragrances |
| NAICS | 311942: Spice and Extract Manufacturing |
| SIC | 2082: Malt Beverages |
| Sales Range | $1 M to 5M |
| # of Employees | 233 |
| Plant Area |
185,000
ft2
|
| Annual Production | 4,698
ton
|
| Production Hrs. Annual | 4,160
hrs
|
| Location (State) | New Jersey |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $782,046 | 6,214,416 |
kWh
|
$0.13 |
| Electricity Demand | $102,133 | 14,362 |
kW-mo/yr
|
$7.11 |
| Electricity Fees | $194,360 | - |
|
- |
| Natural Gas | $159,408 | 29,807 |
MMBtu
|
$5.35 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $107,837 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $72,237 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.4231: Reduce the pressure of compressed air to the minimum required | $10,165 | $40 |
$9,433
74,862
kWh
|
$732
-
kW-mo/yr
|
- | - | |
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $38,455 | $1,000 |
$35,689
283,246
kWh
|
$2,766
-
kW-mo/yr
|
- | - | |
| 03 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $10,210 | $3,040 | - |
$10,210
-
kW-mo/yr
|
- | - | |
| 04 | 2.4226: Use / purchase optimum sized compressor | $8,746 | $11,000 |
$5,788
45,939
kWh
|
$2,958
-
kW-mo/yr
|
- | - | |
| 05 | 2.7135: Install occupancy sensors | $7,685 | $12,000 |
$6,806
54,013
kWh
|
$706
-
kW-mo/yr
|
- | $173 | |
| 06 | 2.2441: Preheat boiler makeup water with waste process heat | $8,266 | $13,200 | - | - |
$8,266
-
MMBtu
|
- | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,022 | $1,700 |
$868
6,889
kWh
|
$117
-
kW-mo/yr
|
- | $37 | |
| 08 | 2.1233: Analyze flue gas for proper air/fuel ratio | $2,231 | $4,000 | - | - |
$2,231
-
MMBtu
|
- | |
| 09 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $5,496 | $12,000 |
$3,027
24,024
kWh
|
$469
-
kW-mo/yr
|
- | $2,000 | |
| 10 | 2.7135: Install occupancy sensors | $10,832 | $25,185 |
$9,795
77,742
kWh
|
$25
-
kW-mo/yr
|
- | $1,012 | |
| 11 | 2.7232: Replace existing hvac unit with high efficiency model | $4,728 | $11,400 |
$3,790
30,076
kWh
|
$939
-
kW-mo/yr
|
- | - | |
| TOTAL RECOMMENDED | $107,837 | $94,565 |
$75,196
596,791
kWh
|
$18,922
-
kW-mo/yr
|
$10,497
-
MMBtu
|
$3,222 | ||
| TOTAL IMPLEMENTED | $72,237 | $62,885 |
$61,974
491,853
kWh
|
$7,041
-
kW-mo/yr
|
- | $3,222 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs