ITAC Assessment: LE0381
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ITAC Assessment: LE0381
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Assessment Year 2014
Principal Product Welded Chains
NAICS 332618: Other Fabricated Wire Product Manufacturing
SIC 3496: Miscellaneous Fabricated Wire Products
Sales Range $10
M
to 50
M
# of Employees 120
Plant Area 320,000
ft2
Annual Production 28,100,000
lb
Production Hrs. Annual 6,240
hrs
Location (State) Pennsylvania

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $823,134 10,891,398
kWh
Electricity Demand $43,612 29,871
kW-mo/yr
Electricity Fees $84,360 -
Natural Gas $333,732 58,963
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $278,871 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $21,345

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Ancillary Material Cost Savings
01 2.7261: Install timers and/or thermostats $1,880 $36 - - $1,880
-
MMBtu
-
02 2.4221: Install compressor air intakes in coolest locations $5,361 $838 $5,180
68,160
kWh
$181
-
kW-mo/yr
- -
03 2.2121: Increase amount of condensate returned $19,935 $4,735 - - $19,935
-
MMBtu
-
04 2.4226: Use / purchase optimum sized compressor $95,368 $34,500 $92,917
1,222,594
kWh
$2,451
-
kW-mo/yr
- -
05 2.2135: Repair and eliminate steam leaks $3,233 $771 - - $3,233
-
MMBtu
-
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $9,665 $3,500 $4,656
61,263
kWh
$5,009
-
kW-mo/yr
- -
07 2.2442: Preheat combustion air with waste heat $9,549 $5,000 - - $9,549
-
MMBtu
-
08 2.4226: Use / purchase optimum sized compressor $105,416 $79,682 $102,706
1,351,399
kWh
$2,710
-
kW-mo/yr
- -
09 2.3131: Reschedule plant operations or reduce load to avoid peaks $2,210 $3,000 - $2,210
-
kW-mo/yr
- -
10 2.7135: Install occupancy sensors $6,567 $9,190 $5,881
77,376
kWh
$435
-
kW-mo/yr
- $251
11 2.1233: Analyze flue gas for proper air/fuel ratio $1,146 $3,000 - - $1,146
-
MMBtu
-
12 2.1233: Analyze flue gas for proper air/fuel ratio $5,362 $16,000 - - $5,362
-
MMBtu
-
13 2.7142: Utilize higher efficiency lamps and/or ballasts $2,644 $10,950 $2,191
28,829
kWh
$162
-
kW-mo/yr
- $291
14 2.7142: Utilize higher efficiency lamps and/or ballasts $10,535 $51,625 $7,512
98,842
kWh
$277
-
kW-mo/yr
- $2,746
TOTAL RECOMMENDED $278,871 $222,827 $221,043
2,908,463
kWh
$13,435
-
kW-mo/yr
$41,105
-
MMBtu
$3,288
TOTAL IMPLEMENTED $21,345 $13,497 $10,537
138,639
kWh
$5,444
-
kW-mo/yr
$5,113
-
MMBtu
$251
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs