| Assessment Year | 2014 |
|---|---|
| Principal Product | Welded Chains |
| NAICS | 332618: Other Fabricated Wire Product Manufacturing |
| SIC | 3496: Miscellaneous Fabricated Wire Products |
| Sales Range | $10 M to 50M |
| # of Employees | 120 |
| Plant Area |
320,000
ft2
|
| Annual Production | 28,100,000
lb
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | Pennsylvania |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $823,134 | 10,891,398 |
kWh
|
$0.076 |
| Electricity Demand | $43,612 | 29,871 |
kW-mo/yr
|
$1.46 |
| Electricity Fees | $84,360 | - |
|
- |
| Natural Gas | $333,732 | 58,963 |
MMBtu
|
$5.66 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $278,871 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $21,345 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.7261: Install timers and/or thermostats | $1,880 | $36 | - | - |
$1,880
-
MMBtu
|
- | |
| 02 | 2.4221: Install compressor air intakes in coolest locations | $5,361 | $838 |
$5,180
68,160
kWh
|
$181
-
kW-mo/yr
|
- | - | |
| 03 | 2.2121: Increase amount of condensate returned | $19,935 | $4,735 | - | - |
$19,935
-
MMBtu
|
- | |
| 04 | 2.4226: Use / purchase optimum sized compressor | $95,368 | $34,500 |
$92,917
1,222,594
kWh
|
$2,451
-
kW-mo/yr
|
- | - | |
| 05 | 2.2135: Repair and eliminate steam leaks | $3,233 | $771 | - | - |
$3,233
-
MMBtu
|
- | |
| 06 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $9,665 | $3,500 |
$4,656
61,263
kWh
|
$5,009
-
kW-mo/yr
|
- | - | |
| 07 | 2.2442: Preheat combustion air with waste heat | $9,549 | $5,000 | - | - |
$9,549
-
MMBtu
|
- | |
| 08 | 2.4226: Use / purchase optimum sized compressor | $105,416 | $79,682 |
$102,706
1,351,399
kWh
|
$2,710
-
kW-mo/yr
|
- | - | |
| 09 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $2,210 | $3,000 | - |
$2,210
-
kW-mo/yr
|
- | - | |
| 10 | 2.7135: Install occupancy sensors | $6,567 | $9,190 |
$5,881
77,376
kWh
|
$435
-
kW-mo/yr
|
- | $251 | |
| 11 | 2.1233: Analyze flue gas for proper air/fuel ratio | $1,146 | $3,000 | - | - |
$1,146
-
MMBtu
|
- | |
| 12 | 2.1233: Analyze flue gas for proper air/fuel ratio | $5,362 | $16,000 | - | - |
$5,362
-
MMBtu
|
- | |
| 13 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,644 | $10,950 |
$2,191
28,829
kWh
|
$162
-
kW-mo/yr
|
- | $291 | |
| 14 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $10,535 | $51,625 |
$7,512
98,842
kWh
|
$277
-
kW-mo/yr
|
- | $2,746 | |
| TOTAL RECOMMENDED | $278,871 | $222,827 |
$221,043
2,908,463
kWh
|
$13,435
-
kW-mo/yr
|
$41,105
-
MMBtu
|
$3,288 | ||
| TOTAL IMPLEMENTED | $21,345 | $13,497 |
$10,537
138,639
kWh
|
$5,444
-
kW-mo/yr
|
$5,113
-
MMBtu
|
$251 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs