ITAC Assessment: LE0353
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ITAC Assessment: LE0353
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Assessment Year 2013
Principal Product Gray Iron Castings
NAICS 331511: Iron Foundries
SIC 3321: Gray and Ductile Iron Foundries
Sales Range $10
M
to 50
M
# of Employees 16
Plant Area 150,000
ft2
Annual Production 8,500,000
lb
Production Hrs. Annual 3,120
hrs
Location (State) Pennsylvania

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $273,280 4,512,909
kWh
Electricity Demand $26,530 10,950
kW-mo/yr
Electricity Fees $43,620 -
Natural Gas $22,520 2,411
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $1,095,936 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $14,630

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Ancillary Material Cost Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $1,972 $8,105 $1,751
28,708
kWh
$214
-
kW-mo/yr
- $7
02 2.7142: Utilize higher efficiency lamps and/or ballasts $786 $3,495 $664
10,884
kWh
$106
-
kW-mo/yr
- $16
03 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $5,998 $11,700 $5,231
85,749
kWh
$767
-
kW-mo/yr
- -
04 2.4221: Install compressor air intakes in coolest locations $1,843 $520 $1,562
25,601
kWh
$281
-
kW-mo/yr
- -
05 2.6231: Utilize controls to operate equipment only when needed $13,908 $2,800 $9,367
153,600
kWh
$53
-
kW-mo/yr
- $4,488
06 2.2511: Insulate bare equipment $15,964 $6,384 $14,459
237,025
kWh
$1,505
-
kW-mo/yr
- -
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,835 $1,000 $2,472
40,521
kWh
$363
-
kW-mo/yr
- -
08 2.1332: Convert combustion equipment to burn natural gas $1,196 $2,200 - - $68
-
MMBtu
$1,128
09 2.1133: Adjust burners for efficient operation $1,051,434 $5,225,000 $8,955
146,803
kWh
- $29,384
-
MMBtu
$1,013,095
TOTAL RECOMMENDED $1,095,936 $5,261,204 $44,461
728,891
kWh
$3,289
-
kW-mo/yr
$29,452
-
MMBtu
$1,018,734
TOTAL IMPLEMENTED $14,630 $27,020 $11,680
191,463
kWh
$1,731
-
kW-mo/yr
$68
-
MMBtu
$1,151
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs