| Assessment Year | 2012 |
|---|---|
| Principal Product | Custom Molded Rubber Parts |
| NAICS | 326291: Rubber Product Manufacturing for Mechanical Use |
| SIC | 3061: Molded, Extruded, and Lathe-Cut Mechanical Rubber Goods |
| Sales Range | $1 M to 5M |
| # of Employees | 7 |
| Plant Area |
46,000
ft2
|
| Annual Production | 500,000
pieces
|
| Production Hrs. Annual | 2,040
hrs
|
| Location (State) | Pennsylvania |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $45,205 | 355,920 |
kWh
|
$0.13 |
| Electricity Demand | $21,774 | 1,726 |
kW-mo/yr
|
$12.62 |
| Natural Gas | $55,269 | 5,258 |
MMBtu
|
$10.51 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $50,694 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $11,286 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $1,189 | $3,025 | - |
$1,189
-
kW-mo/yr
|
- | - | |
| 02 | 2.7135: Install occupancy sensors | $5,254 | $9,913 |
$3,414
26,879
kWh
|
$1,742
-
kW-mo/yr
|
- | $99 | |
| 03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $7,486 | $11,638 |
$4,627
36,434
kWh
|
$2,701
-
kW-mo/yr
|
- | $158 | |
| 04 | 2.4226: Use / purchase optimum sized compressor | $9,994 | $15,500 |
$6,448
50,770
kWh
|
$3,546
-
kW-mo/yr
|
- | - | |
| 05 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $5,329 | $8,800 |
$3,436
27,055
kWh
|
$1,893
-
kW-mo/yr
|
- | - | |
| 06 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $3,117 | $2,783 |
$1,437
11,315
kWh
|
$1,680
-
kW-mo/yr
|
- | - | |
| 07 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $2,490 | $1,000 |
$1,572
12,376
kWh
|
$919
-
kW-mo/yr
|
- | - | |
| 08 | 2.4231: Reduce the pressure of compressed air to the minimum required | $2,053 | $600 |
$1,296
10,203
kWh
|
$757
-
kW-mo/yr
|
- | - | |
| 09 | 2.4221: Install compressor air intakes in coolest locations | $634 | - |
$356
2,805
kWh
|
$278
-
kW-mo/yr
|
- | - | |
| 10 | 2.2136: Install / repair insulation on steam lines | $21 | - | - | - |
$21
-
MMBtu
|
- | |
| 11 | 2.2113: Repair or replace steam traps | $5,076 | $1,275 | - | - |
$5,076
-
MMBtu
|
- | |
| 12 | 2.1233: Analyze flue gas for proper air/fuel ratio | $3,008 | $2,000 | - | - |
$3,008
-
MMBtu
|
- | |
| 13 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $4,986 | $3,000 |
$2,727
21,469
kWh
|
$2,259
-
kW-mo/yr
|
- | - | |
| 14 | 2.2126: Lower operating pressure of condenser (steam) | $57 | - | - | - |
$12
-
MMBtu
|
$45 | |
| TOTAL RECOMMENDED | $50,694 | $59,534 |
$25,312
199,306
kWh
|
$16,963
-
kW-mo/yr
|
$8,117
-
MMBtu
|
$302 | ||
| TOTAL IMPLEMENTED | $11,286 | $4,275 |
$1,928
15,181
kWh
|
$1,196
-
kW-mo/yr
|
$8,117
-
MMBtu
|
$45 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs