| Assessment Year | 2012 |
|---|---|
| Principal Product | Medical Devices |
| NAICS | 339112: Surgical and Medical Instrument Manufacturing |
| SIC | 3841: Surgical and Medical Instruments and Apparatus |
| Sales Range | $10 M to 50M |
| # of Employees | 1,000 |
| Plant Area |
700,000
ft2
|
| Annual Production | 725,000
pieces
|
| Production Hrs. Annual | 4,080
hrs
|
| Location (State) | New Jersey |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $2,337,421 | 26,234,796 |
kWh
|
$0.089 |
| Electricity Demand | $153,145 | 68,657 |
kW-mo/yr
|
$2.23 |
| Electricity Fees | $518,987 | - |
|
- |
| Natural Gas | $1,147,032 | 113,493 |
MMBtu
|
$10.11 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $1,006,047 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $347,711 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.7135: Install occupancy sensors | $220 | $925 |
$220
2,475
kWh
|
- | - | - | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $4,151 | $17,500 |
$3,411
38,322
kWh
|
$281
-
kW-mo/yr
|
- | $459 | |
| 03 | 2.4221: Install compressor air intakes in coolest locations | $3,098 | $1,800 |
$2,960
33,259
kWh
|
$138
-
kW-mo/yr
|
- | - | |
| 04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $6,070 | $1,000 |
$5,653
63,514
kWh
|
$417
-
kW-mo/yr
|
- | - | |
| 05 | 2.4226: Use / purchase optimum sized compressor | $20,149 | $48,500 |
$20,149
226,388
kWh
|
- | - | - | |
| 06 | 2.1233: Analyze flue gas for proper air/fuel ratio | $13,433 | $40,000 | - | - |
$13,433
-
MMBtu
|
- | |
| 07 | 2.2442: Preheat combustion air with waste heat | $24,116 | $60,000 | - | - |
$24,116
-
MMBtu
|
- | |
| 08 | 2.2113: Repair or replace steam traps | $1,008 | $675 | - | - |
$1,008
-
MMBtu
|
- | |
| 09 | 2.1224: Replace boiler | $225,837 | $230,000 | - | - |
$225,837
-
MMBtu
|
- | |
| 10 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $5,462 | $10,000 |
$5,107
57,386
kWh
|
$355
-
kW-mo/yr
|
- | - | |
| 11 | 4.652: Replace existing equipment with more suitable substitutes | $601,021 | $1,280,000 |
$540,656
6,074,784
kWh
|
$10,365
-
kW-mo/yr
|
- | $50,000 | |
| 12 | 2.7243: Improve air circulation with destratification fans / other methods | $22,316 | $58,200 |
$19,731
221,694
kWh
|
$2,585
-
kW-mo/yr
|
- | - | |
| 13 | 2.7243: Improve air circulation with destratification fans / other methods | $72,444 | $410,000 |
$64,053
719,700
kWh
|
$8,391
-
kW-mo/yr
|
- | - | |
| 14 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $6,722 | $85,000 |
$4,354
48,922
kWh
|
$301
-
kW-mo/yr
|
- | $2,067 | |
| TOTAL RECOMMENDED | $1,006,047 | $2,243,600 |
$666,294
7,486,444
kWh
|
$22,833
-
kW-mo/yr
|
$264,394
-
MMBtu
|
$52,526 | ||
| TOTAL IMPLEMENTED | $347,711 | $843,175 |
$71,818
806,944
kWh
|
$8,973
-
kW-mo/yr
|
$264,394
-
MMBtu
|
$2,526 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs