| Assessment Year | 2011 |
|---|---|
| Principal Product | Vinyl Film |
| NAICS | 326113: Unlaminated Plastics Film and Sheet (except Packaging) Manufacturing |
| SIC | 3083: Laminated Plastics Plate, Sheet, and Profile Shapes |
| Sales Range | $10 M to 50M |
| # of Employees | 46 |
| Plant Area |
180,000
ft2
|
| Annual Production | 63,000
thousand feet
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Pennsylvania |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $737,130 | 14,397,600 |
kWh
|
$0.051 |
| Electricity Demand | $264,643 | 30,770 |
kW-mo/yr
|
$8.60 |
| Natural Gas | $948,636 | 103,342 |
MMBtu
|
$9.18 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $668,178 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $605,353 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.1224: Replace boiler | $284,580 | $500,000 | - | - |
$284,580
-
MMBtu
|
- | |
| 02 | 2.2449: Recover heat from exhausted steam, hot air or hot water | $185,253 | $118,000 | - | - |
$185,253
-
MMBtu
|
- | |
| 03 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $57,617 | $13,469 |
$44,786
878,173
kWh
|
$12,831
-
kW-mo/yr
|
- | - | |
| 04 | 2.2692: Use outside cold water source as a supply of cooling water | $28,496 | $10,000 |
$28,496
558,742
kWh
|
- | - | - | |
| 05 | 2.2449: Recover heat from exhausted steam, hot air or hot water | $24,299 | $75,000 | - | - |
$24,299
-
MMBtu
|
- | |
| 06 | 2.2113: Repair or replace steam traps | $23,321 | $4,200 | - | - |
$23,321
-
MMBtu
|
- | |
| 07 | 2.2437: Recover waste heat from equipment | $12,721 | $22,000 | - | - |
$12,721
-
MMBtu
|
- | |
| 08 | 4.652: Replace existing equipment with more suitable substitutes | $11,375 | $100,000 |
$1,354
26,541
kWh
|
$22
-
kW-mo/yr
|
- | $10,000 | |
| 09 | 4.652: Replace existing equipment with more suitable substitutes | $8,387 | $8,000 |
$6,332
124,153
kWh
|
$2,055
-
kW-mo/yr
|
- | - | |
| 10 | 2.2437: Recover waste heat from equipment | $8,358 | $870 |
$8,358
163,888
kWh
|
- | - | - | |
| 11 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $7,938 | $3,000 | - |
$7,938
-
kW-mo/yr
|
- | - | |
| 12 | 2.4221: Install compressor air intakes in coolest locations | $6,001 | $4,500 |
$4,917
96,419
kWh
|
$1,084
-
kW-mo/yr
|
- | - | |
| 13 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $4,553 | $2,440 |
$3,435
67,371
kWh
|
$1,118
-
kW-mo/yr
|
- | - | |
| 14 | 2.1233: Analyze flue gas for proper air/fuel ratio | $4,029 | $20,000 | - | - |
$4,029
-
MMBtu
|
- | |
| 15 | 2.7135: Install occupancy sensors | $1,097 | $2,035 |
$1,097
21,504
kWh
|
- | - | - | |
| 16 | 2.7135: Install occupancy sensors | $153 | $1,000 | - | - |
$153
-
MMBtu
|
- | |
| TOTAL RECOMMENDED | $668,178 | $884,514 |
$98,775
1,936,791
kWh
|
$25,048
-
kW-mo/yr
|
$534,356
-
MMBtu
|
$10,000 | ||
| TOTAL IMPLEMENTED | $605,353 | $775,014 |
$65,361
1,281,630
kWh
|
$23,964
-
kW-mo/yr
|
$506,028
-
MMBtu
|
$10,000 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs