ITAC Assessment: LE0310
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ITAC Assessment: LE0310
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Assessment Year 2010
Principal Product Magnesium powder
NAICS 331492: Secondary Smelting, Refining, and Alloying of Nonferrous Metal (except Copper and Aluminum)
SIC 3399: Primary Metal Products, Not Elsewhere Classified
Sales Range $1
M
to 5
M
# of Employees 47
Plant Area 60,190
ft2
Annual Production 3,500,000
units
Production Hrs. Annual 6,240
hrs
Location (State) Pennsylvania

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $215,134 2,557,500
kWh
Electricity Demand $68,082 10,924
kW-mo/yr
Natural Gas $79,634 5,763
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $50,689 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $41,589

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $26,531 $10,000 $23,990
285,606
kWh
$2,541
-
kW-mo/yr
- -
02 2.4221: Install compressor air intakes in coolest locations $5,363 $200 $4,684
55,756
kWh
$679
-
kW-mo/yr
- -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,484 $1,420 $4,704
56,002
kWh
$480
-
kW-mo/yr
$(-700.0) -
04 2.7232: Replace existing hvac unit with high efficiency model $3,986 $2,500 $3,556
42,336
kWh
$430
-
kW-mo/yr
- -
05 2.4111: Utilize energy-efficient belts and other improved mechanisms $1,225 $20 $945
11,256
kWh
$280
-
kW-mo/yr
- -
06 2.7135: Install occupancy sensors $875 $300 $875
10,145
kWh
- - -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $3,896 $4,636 $2,714
32,374
kWh
$277
-
kW-mo/yr
- $905
08 2.7142: Utilize higher efficiency lamps and/or ballasts $1,402 $7,308 $953
11,342
kWh
$362
-
kW-mo/yr
- $87
09 2.7142: Utilize higher efficiency lamps and/or ballasts $2,927 $30,380 $2,165
25,771
kWh
$218
-
kW-mo/yr
- $544
TOTAL RECOMMENDED $50,689 $56,764 $44,586
530,588
kWh
$5,267
-
kW-mo/yr
$(-700.0) $1,536
TOTAL IMPLEMENTED $41,589 $14,140 $37,879
450,956
kWh
$4,410
-
kW-mo/yr
$(-700.0) -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs