| Assessment Year | 2009 |
|---|---|
| Principal Product | Industrial wire brushes |
| NAICS | 327910: Abrasive Product Manufacturing |
| SIC | 3291: Abrasive Products |
| Sales Range | $50 M to 100M |
| # of Employees | 362 |
| Plant Area |
220,500
ft2
|
| Annual Production | 1,000,000
units
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | Pennsylvania |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $220,203 | 4,688,400 |
kWh
|
$0.047 |
| Electricity Demand | $92,154 | 10,556 |
kW-mo/yr
|
$8.73 |
| Fuel Oil #4 | $102,506 | 3,953 |
MMBtu
|
$25.93 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $57,876 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $57,520 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Fuel Oil #2 Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.2313: Use batch firing with kiln "furniture" specifically designed | $25,144 | $15,000 |
$7,890
167,887
kWh
|
$2,396
-
kW-mo/yr
|
$14,858
-
MMBtu
|
|
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $9,797 | $1,800 |
$7,249
101,744
kWh
|
$2,548
-
kW-mo/yr
|
- | |
| 03 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $4,105 | $2,932 |
$2,874
68,331
kWh
|
$1,231
-
kW-mo/yr
|
- | |
| 04 | 2.7135: Install occupancy sensors | $2,864 | $700 |
$2,864
60,937
kWh
|
- | - | |
| 05 | 2.4112: Install soft-start to eliminate nuisance trips | $1,697 | $27,600 | - |
$1,697
-
kW-mo/yr
|
- | |
| 06 | 2.4221: Install compressor air intakes in coolest locations | $717 | $1,675 |
$528
13,429
kWh
|
$189
-
kW-mo/yr
|
- | |
| 07 | 2.7312: Minimize use of outside make-up air for ventilation except when used for economizer cycle | $356 | $2,250 |
$356
7,575
kWh
|
- | - | |
| 08 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $13,196 | $58,455 |
$9,816
184,087
kWh
|
$3,380
-
kW-mo/yr
|
- | |
| TOTAL RECOMMENDED | $57,876 | $110,412 |
$31,577
603,990
kWh
|
$11,441
-
kW-mo/yr
|
$14,858
-
MMBtu
|
||
| TOTAL IMPLEMENTED | $57,520 | $108,162 |
$31,221
596,415
kWh
|
$11,441
-
kW-mo/yr
|
$14,858
-
MMBtu
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Fuel Oil #2 Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs