ITAC Assessment: LE0288
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ITAC Assessment: LE0288
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Assessment Year 2009
Principal Product Aluminium Ornamental Fences
NAICS 332323: Ornamental and Architectural Metal Work Manufacturing
SIC 3446: Architectural and Ornamental Metal Work
Sales Range $50
M
to 100
M
# of Employees 200
Plant Area 440,000
ft2
Annual Production 500,000
pieces
Production Hrs. Annual 2,340
hrs
Location (State) Pennsylvania

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $211,872 2,932,896
kWh
Electricity Demand $137,053 10,193
kW-mo/yr
Natural Gas $350,400 31,326
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $84,848 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $34,989

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.7231: Use radiant heater for spot heating $25,233 $33,000 - - $25,233
-
MMBtu
02 2.4231: Reduce the pressure of compressed air to the minimum required $10,606 $1,000 $5,001
69,456
kWh
$5,605
-
kW-mo/yr
-
03 2.3131: Reschedule plant operations or reduce load to avoid peaks $6,851 $2,500 - $6,851
-
kW-mo/yr
-
04 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $6,293 $8,000 $2,967
41,212
kWh
$3,326
-
kW-mo/yr
-
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,989 $2,500 $3,814
26,121
kWh
$175
-
kW-mo/yr
-
06 2.4221: Install compressor air intakes in coolest locations $3,929 $2,000 $1,852
25,733
kWh
$2,077
-
kW-mo/yr
-
07 2.4231: Reduce the pressure of compressed air to the minimum required $2,326 $168 $1,102
15,229
kWh
$1,224
-
kW-mo/yr
-
08 2.7312: Minimize use of outside make-up air for ventilation except when used for economizer cycle $1,311 $3,200 - - $1,311
-
MMBtu
09 2.7142: Utilize higher efficiency lamps and/or ballasts $18,531 $76,000 $9,025
117,792
kWh
$9,506
-
kW-mo/yr
-
10 2.7142: Utilize higher efficiency lamps and/or ballasts $1,689 $7,272 $882
11,700
kWh
$807
-
kW-mo/yr
-
11 2.7135: Install occupancy sensors $4,090 $1,890 $4,090
52,985
kWh
- -
TOTAL RECOMMENDED $84,848 $137,530 $28,733
360,228
kWh
$29,571
-
kW-mo/yr
$26,544
-
MMBtu
TOTAL IMPLEMENTED $34,989 $90,272 $15,573
181,346
kWh
$19,416
-
kW-mo/yr
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs