ITAC Assessment: LE0284
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ITAC Assessment: LE0284
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Assessment Year 2009
Principal Product confections, snacks
NAICS 311352: Confectionery Manufacturing from Purchased Chocolate
SIC 2064: Candy and Other Confectionery Products
Sales Range $50
M
to 100
M
# of Employees 254
Plant Area 200,000
ft2
Annual Production 18,200,000
lb
Production Hrs. Annual 6,120
hrs
Location (State) Pennsylvania

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $326,152 7,333,200
kWh
Electricity Demand $158,198 25,957
kW-mo/yr
Natural Gas $228,749 24,919
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $121,048 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $17,107

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.4321: Upgrade obsolete equipment $42,827 $30,000 - - $42,827
-
MMBtu
02 2.2437: Recover waste heat from equipment $26,473 $20,000 - - $26,473
-
MMBtu
03 2.2437: Recover waste heat from equipment $11,124 $8,000 - - $11,124
-
MMBtu
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $9,628 $1,760 $7,592
172,115
kWh
$2,036
-
kW-mo/yr
-
05 2.9112: Use solar heat to heat water $7,038 $28,000 - - $7,038
-
MMBtu
06 2.1233: Analyze flue gas for proper air/fuel ratio $6,526 $8,000 - - $6,526
-
MMBtu
07 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $4,560 $7,000 $3,585
81,518
kWh
$975
-
kW-mo/yr
-
08 2.4111: Utilize energy-efficient belts and other improved mechanisms $2,911 $320 $2,289
52,047
kWh
$622
-
kW-mo/yr
-
09 2.2113: Repair or replace steam traps $2,855 $2,000 - - $2,855
-
MMBtu
10 2.4231: Reduce the pressure of compressed air to the minimum required $1,713 $224 $1,347
30,612
kWh
$366
-
kW-mo/yr
-
11 2.4221: Install compressor air intakes in coolest locations $771 $800 $594
13,487
kWh
$177
-
kW-mo/yr
-
12 2.7142: Utilize higher efficiency lamps and/or ballasts $3,937 $10,491 $3,120
68,140
kWh
$817
-
kW-mo/yr
-
13 2.7135: Install occupancy sensors $685 $675 $685
15,581
kWh
- -
TOTAL RECOMMENDED $121,048 $117,270 $19,212
433,500
kWh
$4,993
-
kW-mo/yr
$96,843
-
MMBtu
TOTAL IMPLEMENTED $17,107 $4,304 $11,228
254,774
kWh
$3,024
-
kW-mo/yr
$2,855
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs