ITAC Assessment: LE0282
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ITAC Assessment: LE0282
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Assessment Year 2009
Principal Product steel containers
NAICS 332431: Metal Can Manufacturing
SIC 3412: Metal Shipping Barrels, Drums, Kegs, and Pails
Sales Range $10
M
to 50
M
# of Employees 110
Plant Area 88,000
ft2
Annual Production 12,500,000
pieces
Production Hrs. Annual 4,576
hrs
Location (State) New Jersey

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $759,982 6,402,132
kWh
Electricity Demand $158,198 14,709
kW-mo/yr
Natural Gas $583,487 58,844
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $121,603 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $58,054

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings One-time Revenue or Avoided Cost Savings
01 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $45,837 $30,000 $37,058
311,414
kWh
$8,779
-
kW-mo/yr
-
02 3.2124: Convert to air assisted / airless paint guns $20,433 $20,000 $16,746
140,726
kWh
$3,687
-
kW-mo/yr
-
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $19,083 $1,760 $15,428
129,646
kWh
$3,655
-
kW-mo/yr
-
04 2.4221: Install compressor air intakes in coolest locations $9,314 $800 $7,357
61,817
kWh
$1,957
-
kW-mo/yr
-
05 2.3131: Reschedule plant operations or reduce load to avoid peaks $7,908 $3,000 - $7,908
-
kW-mo/yr
-
06 2.7142: Utilize higher efficiency lamps and/or ballasts $18,538 $60,000 $14,115
118,610
kWh
$3,343
-
kW-mo/yr
$1,080
07 2.7135: Install occupancy sensors $490 $450 - $490
-
kW-mo/yr
-
TOTAL RECOMMENDED $121,603 $116,010 $90,704
762,213
kWh
$29,819
-
kW-mo/yr
$1,080
TOTAL IMPLEMENTED $58,054 $81,760 $46,289
388,982
kWh
$10,685
-
kW-mo/yr
$1,080
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs