ITAC Assessment: LE0270
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ITAC Assessment: LE0270
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Assessment Year 2008
Principal Product Corrugated Shipping Containers
NAICS 322211: Corrugated and Solid Fiber Box Manufacturing
SIC 2653: Corrugated and Solid Fiber Boxes
Sales Range $50
M
to 100
M
# of Employees 149
Plant Area 240,000
ft2
Annual Production 48,000
ton
Production Hrs. Annual 6,864
hrs
Location (State) Pennsylvania

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $375,249 7,948,178
kWh
Electricity Demand $160,091 17,383
kW-mo/yr
Natural Gas $592,149 135,413
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $169,711 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $76,495

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings One-time Revenue or Avoided Cost Savings
01 2.2437: Recover waste heat from equipment $34,004 $26,000 - - $34,004
-
MMBtu
-
02 2.2437: Recover waste heat from equipment $20,241 $22,000 - - $20,241
-
MMBtu
-
03 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $38,971 $20,000 $29,027
612,592
kWh
$9,944
-
kW-mo/yr
- -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $26,395 $25,900 $19,662
418,348
kWh
$6,733
-
kW-mo/yr
- -
05 2.7261: Install timers and/or thermostats $20,978 $250 $9,199
176,673
kWh
- $11,779
-
MMBtu
-
06 2.2113: Repair or replace steam traps $10,498 $3,200 - - $10,498
-
MMBtu
-
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $6,656 $1,200 $4,957
105,476
kWh
$1,699
-
kW-mo/yr
- -
08 2.3131: Reschedule plant operations or reduce load to avoid peaks $6,349 $175,000 - $6,349
-
kW-mo/yr
- -
09 2.4111: Utilize energy-efficient belts and other improved mechanisms $4,061 $1,350 $2,941
62,581
kWh
$1,120
-
kW-mo/yr
- -
10 2.7142: Utilize higher efficiency lamps and/or ballasts $1,558 $11,908 $752
15,987
kWh
$755
-
kW-mo/yr
- $51
TOTAL RECOMMENDED $169,711 $286,808 $66,538
1,391,657
kWh
$26,600
-
kW-mo/yr
$76,522
-
MMBtu
$51
TOTAL IMPLEMENTED $76,495 $218,808 $37,511
779,065
kWh
$16,656
-
kW-mo/yr
$22,277
-
MMBtu
$51
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs