ITAC Assessment: LE0263
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ITAC Assessment: LE0263
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Assessment Year 2007
Principal Product Ductile iron pipes
NAICS 331110: Iron and Steel Mills and Ferroalloy Manufacturing
SIC 3321: Gray and Ductile Iron Foundries
Sales Range $50
M
to 100
M
# of Employees 220
Plant Area 474,000
ft2
Annual Production 90,000
ton
Production Hrs. Annual 2,228
hrs
Location (State) New Jersey

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,668,385 21,059,837
kWh
Electricity Demand $457,065 60,772
kW-mo/yr
Natural Gas $4,597,625 429,299
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $372,234 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings One-time Revenue or Avoided Cost Savings
01 2.9114: Use solar heat to make electricty $88,058 $368,500 - $88,058
-
kW-mo/yr
- -
02 2.7496: Install partitions to reduce size of conditioned space $59,097 $300 - - $59,097
-
MMBtu
-
03 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $103,515 $150,000 $68,431
866,216
kWh
$35,084
-
kW-mo/yr
- -
04 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $43,993 $70,000 $29,083
285,367
kWh
$14,910
-
kW-mo/yr
- -
05 2.1233: Analyze flue gas for proper air/fuel ratio $25,485 $20,000 - - $25,485
-
MMBtu
-
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $15,639 $1,000 $10,338
130,865
kWh
$5,301
-
kW-mo/yr
- -
07 2.4226: Use / purchase optimum sized compressor $11,256 $50,000 $8,961
113,413
kWh
$2,295
-
kW-mo/yr
- -
08 2.2136: Install / repair insulation on steam lines $9,899 $22,894 - - $9,899
-
MMBtu
-
09 2.4226: Use / purchase optimum sized compressor $6,837 $6,837 $4,247
53,773
kWh
$1,090
-
kW-mo/yr
- $1,500
10 2.2437: Recover waste heat from equipment $4,781 $6,000 - - $4,781
-
MMBtu
-
11 2.4111: Utilize energy-efficient belts and other improved mechanisms $1,214 $1,000 $798
10,097
kWh
$416
-
kW-mo/yr
- -
12 2.7135: Install occupancy sensors $2,460 $1,200 $2,460
31,131
kWh
- - -
TOTAL RECOMMENDED $372,234 $697,731 $124,318
1,490,862
kWh
$147,154
-
kW-mo/yr
$99,262
-
MMBtu
$1,500
TOTAL IMPLEMENTED - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs