ITAC Assessment: LE0261
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ITAC Assessment: LE0261
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Assessment Year 2007
Principal Product Aluminum powder
NAICS 331314: Secondary Smelting and Alloying of Aluminum
SIC 3399: Primary Metal Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 19
Plant Area 75,000
ft2
Annual Production 100,000
units
Production Hrs. Annual 8,400
hrs
Location (State) Pennsylvania

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $290,817 5,593,200
kWh
Electricity Demand $82,020 11,051
kW-mo/yr
Natural Gas $499,782 40,409
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $332,647 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $35,753

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings One-time Revenue or Avoided Cost Savings
01 2.8113: Purchase gas directly from a contract gas supplier $196,792 $500 - - - $196,792
02 2.4226: Use / purchase optimum sized compressor $71,526 $75,000 $17,855
343,361
kWh
$3,671
-
kW-mo/yr
- $50,000
03 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $17,454 $12,000 $14,554
285,367
kWh
$2,900
-
kW-mo/yr
- -
04 2.4231: Reduce the pressure of compressed air to the minimum required $15,461 $20 $13,602
261,571
kWh
$1,859
-
kW-mo/yr
- -
05 2.4231: Reduce the pressure of compressed air to the minimum required $8,661 $100 $7,300
135,189
kWh
$1,361
-
kW-mo/yr
- -
06 2.2437: Recover waste heat from equipment $7,137 $5,000 - - $7,137
-
MMBtu
-
07 2.4221: Install compressor air intakes in coolest locations $6,155 $1,500 $4,826
92,802
kWh
$1,329
-
kW-mo/yr
- -
08 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $5,476 $150 $4,549
87,479
kWh
$927
-
kW-mo/yr
- -
09 2.3134: Shift from daytime to nighttime operation $3,985 $300 - $3,985
-
kW-mo/yr
- -
TOTAL RECOMMENDED $332,647 $94,570 $62,686
1,205,769
kWh
$16,032
-
kW-mo/yr
$7,137
-
MMBtu
$246,792
TOTAL IMPLEMENTED $35,753 $1,770 $30,277
577,041
kWh
$5,476
-
kW-mo/yr
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs