ITAC Assessment: LE0253
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ITAC Assessment: LE0253
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Assessment Year 2007
Principal Product Canned Cat/Dog Food
NAICS 311111: Dog and Cat Food Manufacturing
SIC 2047: Dog and Cat Food
Sales Range $50
M
to 100
M
# of Employees 197
Plant Area 186,000
ft2
Annual Production 10,000,000
units
Production Hrs. Annual 8,400
hrs
Location (State) New Jersey

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $548,946 6,969,680
kWh
Electricity Demand $113,445 15,455
kW-mo/yr
Natural Gas $1,041,226 105,468
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $256,760 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $127,710

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.7496: Install partitions to reduce size of conditioned space $41,910 $32,000 - - $41,910
-
MMBtu
02 3.1161: Eliminate/reduce an operation $40,620 $4,000 $35,861
453,940
kWh
$4,759
-
kW-mo/yr
-
03 2.6218: Turn off equipment when not in use $22,542 $300 $22,542
285,345
kWh
- -
04 2.4323: Use optimum size and capacity equipment $20,904 $300 $20,904
264,610
kWh
- -
05 2.1243: Use heat from boiler blowdown to preheat boiler feed water $20,819 $37,000 - - $20,819
-
MMBtu
06 2.2314: Replace heat treating oven with more efficient unit $12,436 $15,000 - - $12,436
-
MMBtu
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $12,186 $1,000 $10,758
136,183
kWh
$1,428
-
kW-mo/yr
-
08 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $9,349 $6,200 $8,148
103,145
kWh
$1,201
-
kW-mo/yr
-
09 2.7261: Install timers and/or thermostats $8,342 $480 $8,342
105,600
kWh
- -
10 2.3131: Reschedule plant operations or reduce load to avoid peaks $5,672 $2,500 - $5,672
-
kW-mo/yr
-
11 2.6218: Turn off equipment when not in use $1,980 $510 $1,980
25,066
kWh
- -
12 2.6121: Reduce hot water temperature to the minimum required $60,000 $100,000 - - $60,000
-
MMBtu
TOTAL RECOMMENDED $256,760 $199,290 $108,535
1,373,889
kWh
$13,060
-
kW-mo/yr
$135,165
-
MMBtu
TOTAL IMPLEMENTED $127,710 $76,800 $62,352
789,283
kWh
$2,629
-
kW-mo/yr
$62,729
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs