ITAC Assessment: LE0249
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ITAC Assessment: LE0249
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Assessment Year 2007
Principal Product corrugated cartons
NAICS 322211: Corrugated and Solid Fiber Box Manufacturing
SIC 2653: Corrugated and Solid Fiber Boxes
Sales Range $10
M
to 50
M
# of Employees 125
Plant Area 117,000
ft2
Annual Production 500,000
thousand feet
Production Hrs. Annual 6,240
hrs
Location (State) Pennsylvania

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $287,641 4,336,800
kWh
Electricity Demand $167,194 12,991
kW-mo/yr
Fuel Oil #2 $360,906 37,286
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $247,446 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $205,544

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Fuel Oil #2 Savings
01 2.2443: Re-use or recycle hot or cold process exhaust air $143,645 $50,000 - - $143,645
-
MMBtu
02 2.5122: Replace high resistance ducts, pipes, and fittings $61,899 $515,000 $24,579
372,403
kWh
$3,072
-
kW-mo/yr
$34,248
-
MMBtu
03 2.4226: Use / purchase optimum sized compressor $20,393 $80,000 $20,393
308,978
kWh
- -
04 2.4323: Use optimum size and capacity equipment $8,675 $700 $8,675
131,437
kWh
- -
05 2.4231: Reduce the pressure of compressed air to the minimum required $5,335 $200 $3,947
59,804
kWh
$1,388
-
kW-mo/yr
-
06 2.3131: Reschedule plant operations or reduce load to avoid peaks $5,016 $2,000 - $5,016
-
kW-mo/yr
-
07 2.4221: Install compressor air intakes in coolest locations $2,483 $1,000 $1,741
26,383
kWh
$742
-
kW-mo/yr
-
TOTAL RECOMMENDED $247,446 $648,900 $59,335
899,005
kWh
$10,218
-
kW-mo/yr
$177,893
-
MMBtu
TOTAL IMPLEMENTED $205,544 $565,000 $24,579
372,403
kWh
$3,072
-
kW-mo/yr
$177,893
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Fuel Oil #2 Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs